EV Charging Station Safety Inspection Checklist

This EV charging station safety inspection checklist ensures safe operation of Electric Vehicle Supply Equipment (EVSE) per NEC Article 625 (Electric Vehicle Power Transfer Systems), OSHA 29 CFR 1910.303 electrical standards, and SAE J1772/CCS charging safety requirements. With EVs representing a rapidly growing portion of the vehicle fleet, proper EVSE maintenance is critical to prevent electrical fires, shock hazards, and charging failures.

Industry: Automotive / Facilities Management
Frequency: Monthly / Per Reported Issue
Estimated Time: 20-30 minutes
Role: Facilities Manager / EV Service Technician / Electrician
Total Items: 28
Compliance: NEC Article 625 (Electric Vehicle Power Transfer Systems), OSHA 29 CFR 1910.303 (Electrical Standards), SAE J1772 (EV Charging Connector Standard), SAE J2954 (Wireless EV Charging), IEC 61851 (EV Conductive Charging System)

Physical Condition & Mounting

Inspect EVSE physical condition for damage, vandalism, and proper mounting.

EVSE enclosure free of physical damage, vandalism, or unauthorized modifications?
Unit properly mounted - pedestal or wall mount secure with no movement?
Status display/screen functional and showing correct operational status?
Ventilation openings on EVSE clear of debris, insects, and blockage?
Charging cable holstered correctly when not in use and cable management intact?

Connector & Cable Condition

The charging cable and connector are the most wear-prone components. Damaged connectors and cables are a shock and fire hazard.

Charging connector free of bent or damaged pins, corrosion, or carbon tracking?
Connector latch mechanism functions correctly and holds connection securely?
Cable outer jacket free of cuts, abrasions, kinks, or signs of crushing damage?
Cable length adequate to reach typical vehicles in parking space without extreme stretching?
Cable and connector temperature normal (not hot to touch) during active charging test?

Electrical Safety Systems

Verify all electrical safety systems including GFCI protection and grounding per NEC and OSHA requirements.

GFCI protection tested and functioning (test button trips circuit)?
Internal ground fault protection system shows no faults (indicator light/display normal)?
Equipment ground connection verified intact (no ground fault alarm)?
Circuit breaker size correct per EVSE rating and not showing signs of overheating or tripping?
Emergency stop button (if equipped) functions and stops charging immediately?

Functional Charging Test

Perform a test charge to verify complete charging session functionality.

Test charge successfully initiated with test EV or test plug (EVSE responds to connection)?
Power delivery at rated output during test session (measured with power meter if available)?
Charging session terminates correctly when cable removed or stop command issued?
Network-connected EVSE shows online status in management portal?
Charging session data accessible in EVSE management system?

Site Safety & Access

Verify the EVSE installation area is safe and accessible for EV drivers.

EV parking space markings and signage visible and in good condition?
ADA-accessible EVSE path and equipment meets accessibility requirements (if ADA unit)?
Area lighting adequate for safe nighttime charging operations?
Emergency contact information and procedures posted at or near EVSE?
Inspection results logged in EVSE maintenance record?
EVSE firmware current - no outstanding security patches for networked units?
EV-only parking signage and ICE blocking enforcement plan in place?
Next preventive service date scheduled with qualified EVSE technician?

Related Automotive Checklists

Why Use This EV Charging Station Safety Inspection Checklist?

This ev charging station safety inspection checklist helps automotive / facilities management teams maintain compliance and operational excellence. Designed for facilities manager / ev service technician / electrician professionals, this checklist covers 28 critical inspection points across 5 sections. Recommended frequency: monthly / per reported issue.

Ensures compliance with NEC Article 625 (Electric Vehicle Power Transfer Systems), OSHA 29 CFR 1910.303 (Electrical Standards), SAE J1772 (EV Charging Connector Standard), SAE J2954 (Wireless EV Charging), IEC 61851 (EV Conductive Charging System), NFPA 70E (Electrical Safety in the Workplace), UK BS 7671 EV Charging Wiring Regulations. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the EV Charging Station Safety Inspection Checklist cover?

This checklist covers 28 inspection items across 5 sections: Physical Condition & Mounting, Connector & Cable Condition, Electrical Safety Systems, Functional Charging Test, Site Safety & Access. It is designed for automotive / facilities management operations and compliance.

How often should this checklist be completed?

This checklist should be completed monthly / per reported issue. Each completion takes approximately 20-30 minutes.

Who should use this EV Charging Station Safety Inspection Checklist?

This checklist is designed for Facilities Manager / EV Service Technician / Electrician professionals in the automotive / facilities management industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.