Pesticide Storage and Application Safety Audit Checklist [FREE PDF]

Pesticide storage and application operations are subject to stringent regulatory oversight under OSHA 29 CFR 1910.1200 (HazCom/GHS), EPA 40 CFR 112 (SPCC), and EPA EPCRA Sections 302-313 for extremely hazardous substances. Facilities that store, mix, or apply pesticides must maintain proper secondary containment, labeling, PPE programs, and emergency response procedures to protect workers and the surrounding environment. This audit checklist is designed to verify compliance with all applicable f

  • Industry: Chemical Manufacturing
  • Frequency: Quarterly
  • Estimated Time: 45-60 minutes
  • Role: Chemical Safety Officer
  • Total Items: 44
  • Compliance: OSHA 29 CFR 1910.1200 HazCom GHS, EPA 40 CFR 112 SPCC, EPA EPCRA Sections 302-313, DOT 49 CFR Parts 171-180 Hazmat Transport, OSHA 29 CFR 1910.132 PPE General Requirements

Storage Facility Conditions

Assess the physical condition, structural integrity, and environmental controls of the pesticide storage area.

  • Is the pesticide storage building constructed of non-combustible or fire-resistant materials appropriate for the chemicals stored?
  • Is the storage area adequately ventilated to prevent accumulation of toxic vapors or fumes?
  • Is the storage facility maintained at appropriate temperature and humidity levels to prevent pesticide degradation or container failure?
  • Are all exits from the storage area clearly marked, unobstructed, and functioning properly?
  • Is the storage area locked and secured against unauthorized access?
  • Are current storage temperature readings within manufacturer-specified safe ranges?

Container Integrity, Labeling, and Inventory

Verify that all pesticide containers are properly labeled, in good condition, and accurately inventoried.

  • Are all pesticide containers bearing original, legible EPA-registered labels with complete signal words and directions for use?
  • Are all containers free from visible damage, leaks, corrosion, or swelling?
  • Is an accurate pesticide inventory log maintained with product name, EPA registration number, quantity, and date received?
  • Are pesticides stored separately from food, feed, seed, fertilizers, and other incompatible materials?
  • Are containers stored on pallets or shelving to prevent ground contact and facilitate inspection?

Secondary Containment and SPCC Compliance

Evaluate secondary containment systems and spill prevention controls to meet EPA SPCC requirements.

  • Does the pesticide storage area have adequate secondary containment capable of holding 110% of the largest container volume?
  • Is secondary containment free of cracks, gaps, accumulated liquid, or other deficiencies that would reduce effectiveness?
  • Are floor drains in the storage area either plugged, controlled, or plumbed to a contained collection system?
  • Is a spill kit with appropriate absorbents, neutralizers, and PPE readily accessible within or immediately adjacent to the storage area?
  • Have all personnel responsible for the storage area received spill response training within the past 12 months?
  • What is the total volume (gallons) of liquid pesticide products currently in storage?

HazCom, GHS Labeling, and Safety Data Sheets

Confirm that GHS labeling requirements and SDS management meet OSHA HazCom standards.

  • Are current Safety Data Sheets (SDS) in GHS format available for all pesticide products stored or used on-site?
  • Are all workplace containers (spray tanks, secondary containers) labeled with GHS-compliant product identity, hazard pictograms, and signal words?
  • Is a written Hazard Communication Program (HazCom Plan) maintained and accessible to all employees?
  • Have all employees who handle or may be exposed to pesticides received HazCom/GHS training within the required timeframe?
  • Are any pesticide products on-site classified as Extremely Hazardous Substances (EHS) under EPCRA Section 302?

Personal Protective Equipment and Respiratory Protection

Assess availability, condition, and use of required PPE for pesticide handling and application.

  • Is all required PPE (gloves, goggles, aprons, respirators) specified on pesticide labels and SDS available and accessible to handlers?
  • Are respirators assigned to pesticide handlers appropriate for the chemical hazard and properly fitted, inspected, and maintained?
  • Are chemical-resistant gloves of the type and material specified by product labels and SDS available in appropriate sizes?
  • Are PPE items inspected before each use, and are damaged or expired items removed from service immediately?
  • Is emergency eyewash and safety shower equipment available within 10 seconds of travel from pesticide handling areas and maintained in working order?
  • Is PPE decontamination equipment and procedures in place for workers exiting the pesticide handling area?

Application Equipment and Calibration

Inspect pesticide application equipment for proper function, calibration, and safety features.

  • Is all pesticide application equipment inspected before each use for leaks, worn hoses, clogged nozzles, and pressure gauge accuracy?
  • Have sprayers and other application equipment been calibrated within the past 30 days or prior to the current application season?
  • Are anti-siphon devices or check valves installed on mixing/loading equipment to prevent pesticide backflow into water sources?
  • Is application equipment stored in a designated area, drained, and rinsed according to label instructions after each use?
  • Are equipment maintenance records including calibration dates, repairs, and cleaning logs maintained and accessible?

Pesticide Waste Disposal and Environmental Compliance

Verify proper management and disposal of pesticide wastes, rinse water, and empty containers.

  • Are pesticide wastes (unused product, contaminated materials, rinse water) managed and disposed of in accordance with EPA and label requirements?
  • Are empty pesticide containers triple-rinsed or pressure-rinsed and managed according to EPA 40 CFR Part 165 container management requirements?
  • Are pesticide waste accumulation containers clearly labeled with contents, date accumulated, and hazard information?
  • Are disposal records (manifests, receipts from licensed disposal facilities) maintained on-site for a minimum of 3 years?
  • Has the facility reported all required chemical inventory data to the LEPC and SERC under EPCRA Section 312 (Tier II) for the previous calendar year?
  • Are pesticide application and disposal activities documented in an environmental compliance log with dates, quantities, and methods used?

Emergency Response Planning and Training

Confirm that emergency response plans, communication systems, and personnel training are current and effective.

  • Is an Emergency Response Plan (ERP) or Emergency Action Plan (EAP) specific to pesticide incidents available, current, and communicated to all affected employees?
  • Are emergency contact numbers (Poison Control Center: 1-800-222-1222, CHEMTREC: 1-800-424-9300, local emergency services) posted prominently in the storage and application areas?
  • Has the facility notified the Local Emergency Planning Committee (LEPC) of any Extremely Hazardous Substances stored above Threshold Planning Quantities?
  • Have emergency response drills or tabletop exercises specific to pesticide spill or exposure scenarios been conducted within the past 12 months?
  • Are all pesticide incident reports, near-miss events, and corrective actions documented and reviewed by management within 30 days of occurrence?

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Why Use This Pesticide Storage and Application Safety Audit Checklist [FREE PDF]?

This pesticide storage and application safety audit checklist [free pdf] helps chemical manufacturing teams maintain compliance and operational excellence. Designed for chemical safety officer professionals, this checklist covers 44 critical inspection points across 8 sections. Recommended frequency: quarterly.

Ensures compliance with OSHA 29 CFR 1910.1200 HazCom GHS, EPA 40 CFR 112 SPCC, EPA EPCRA Sections 302-313, DOT 49 CFR Parts 171-180 Hazmat Transport, OSHA 29 CFR 1910.132 PPE General Requirements. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Pesticide Storage and Application Safety Audit Checklist [FREE PDF] cover?

This checklist covers 44 inspection items across 8 sections: Storage Facility Conditions, Container Integrity, Labeling, and Inventory, Secondary Containment and SPCC Compliance, HazCom, GHS Labeling, and Safety Data Sheets, Personal Protective Equipment and Respiratory Protection, Application Equipment and Calibration, Pesticide Waste Disposal and Environmental Compliance, Emergency Response Planning and Training. It is designed for chemical manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed quarterly. Each completion takes approximately 45-60 minutes.

Who should use this Pesticide Storage and Application Safety Audit Checklist [FREE PDF]?

This checklist is designed for Chemical Safety Officer professionals in the chemical manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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