Spray Booth and Paint Shop Safety Inspection Checklist

This checklist ensures spray booth and paint shop operations comply with OSHA 29 CFR 1910.94 Ventilation Standards, NFPA 33 Standard for Spray Application Using Flammable or Combustible Materials, and EPA VOC emission reporting requirements. Designed for paint shop managers and EHS staff.

  • Industry: Automotive / Manufacturing / Industrial
  • Frequency: Daily / Before each spray operation
  • Estimated Time: 15-20 minutes
  • Role: Paint Shop Manager / EHS Coordinator
  • Total Items: 22
  • Compliance: OSHA 29 CFR 1910.94 Ventilation, NFPA 33 Spray Application Using Flammable/Combustible Materials, EPA 40 CFR Part 63 NESHAP for Spray Finishing, OSHA 29 CFR 1910.1200 Hazard Communication

Exhaust Ventilation and Air Flow

Spray booth ventilation and airflow compliance.

  • Exhaust fan operational before any spraying begins?
  • Airflow velocity adequate (typically 100 fpm across open face)?
  • Intake and exhaust filters clean and not clogged?
  • Air supply dampers and baffles positioned correctly?

Fire and Explosion Prevention

Ignition control and flammability hazard management.

  • No ignition sources within 20 feet of spray area during operations?
  • All electrical equipment in spray booth explosion-proof rated?
  • Class B:C fire extinguisher mounted outside booth entrance?
  • Automatic sprinkler or dry chemical suppression in booth operational?
  • Flammable solvents in approved safety cans - not open containers?

Personal Protective Equipment

Painter PPE compliance.

  • Air-purifying or supplied-air respirator appropriate for coating material?
  • Chemical-resistant gloves appropriate for solvents in use?
  • Safety glasses or face shield worn?
  • Protective coveralls or clothing worn?

Waste and VOC Compliance

Waste solvent, overspray waste, and VOC tracking.

  • Used solvent and overspray waste in labeled, closed containers?
  • Hazardous waste manifests on file for waste solvent disposal?
  • Daily VOC usage log completed (required if subject to EPA NESHAP)?

Housekeeping and Maintenance

Booth cleanliness and residue buildup control.

  • No excessive dry overspray buildup on walls, floor, or equipment?
  • Previous masking paper and tape removed?
  • Safety issues or maintenance needs

SDS and Hazard Communication

SDS availability and labeling compliance.

  • SDS for all coatings and solvents in use accessible in shop?
  • All coating containers properly labeled with GHS hazard labels?
  • Painters trained on SDS and hazard communication for materials in use?

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Why Use This Spray Booth and Paint Shop Safety Inspection Checklist?

This spray booth and paint shop safety inspection checklist helps automotive / manufacturing / industrial teams maintain compliance and operational excellence. Designed for paint shop manager / ehs coordinator professionals, this checklist covers 22 critical inspection points across 6 sections. Recommended frequency: daily / before each spray operation.

Ensures compliance with OSHA 29 CFR 1910.94 Ventilation, NFPA 33 Spray Application Using Flammable/Combustible Materials, EPA 40 CFR Part 63 NESHAP for Spray Finishing, OSHA 29 CFR 1910.1200 Hazard Communication. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Spray Booth and Paint Shop Safety Inspection Checklist cover?

This checklist covers 22 inspection items across 6 sections: Exhaust Ventilation and Air Flow, Fire and Explosion Prevention, Personal Protective Equipment, Waste and VOC Compliance, Housekeeping and Maintenance, SDS and Hazard Communication. It is designed for automotive / manufacturing / industrial operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily / before each spray operation. Each completion takes approximately 15-20 minutes.

Who should use this Spray Booth and Paint Shop Safety Inspection Checklist?

This checklist is designed for Paint Shop Manager / EHS Coordinator professionals in the automotive / manufacturing / industrial industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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