Australia Plant & Equipment Safety Inspection (WHS Regulations)
This plant and equipment safety checklist ensures compliance with WHS Regulations Chapter 5 (Plant and Structures), SafeWork Australia Managing Risks of Plant in the Workplace Code of Practice, and relevant AS standards. PCBUs must ensure plant is safe without risks to health.
- Industry: Construction
- Frequency: Monthly / Before commissioning
- Estimated Time: 20-30 minutes
- Role: Plant Manager / WHS Officer / Maintenance Supervisor
- Total Items: 29
- Compliance: WHS Regulations 2011 Chapter 5, SafeWork Australia Plant Code of Practice, AS 4024, AS/NZS 3788
Registration & Documentation
Plant registration and documentation per WHS Regulations.
- Plant design registration current (if required)?
- Plant item registration current (if required)?
- Operator's manual available?
- Plant risk assessment completed?
- Maintenance records current and accessible?
Guarding & Safety Devices
Machine guarding per AS 4024 and WHS Regulations.
- All guards in place and secure?
- Interlocked guards functioning correctly?
- Emergency stop devices accessible and functional?
- Safety devices operational (overload, overspeed, temperature)?
- Warning devices working (lights, alarms, beepers)?
Structural Condition
Physical condition assessment of plant.
- Plant structure free from cracks, corrosion, deformation?
- Welds free from defects?
- All fasteners, bolts, and pins secure?
- Hydraulic systems free from leaks?
- Pneumatic systems operating correctly?
Electrical Systems
Electrical component safety assessment.
- Electrical components in good condition?
- Cables and wiring protected from damage?
- Earthing/bonding connections secure?
- Isolation points labelled and accessible?
Operator Controls & Ergonomics
Operator interface and ergonomic assessment.
- All controls clearly labelled?
- All controls function correctly?
- Operator visibility adequate for safe operation?
- Safe access/egress to operator position?
- Vibration exposure managed (anti-vibration mounts)?
Maintenance & Inspection Schedule
Planned maintenance and inspection compliance.
- Planned maintenance schedule in place?
- Maintenance up to date per schedule?
- Defect reporting system in place and used?
- Maintenance performed by competent persons?
- Additional observations
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Why Use This Australia Plant & Equipment Safety Inspection (WHS Regulations)?
This australia plant & equipment safety inspection (whs regulations) helps construction teams maintain compliance and operational excellence. Designed for plant manager / whs officer / maintenance supervisor professionals, this checklist covers 29 critical inspection points across 6 sections. Recommended frequency: monthly / before commissioning.
Ensures compliance with WHS Regulations 2011 Chapter 5, SafeWork Australia Plant Code of Practice, AS 4024, AS/NZS 3788. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Australia Plant & Equipment Safety Inspection (WHS Regulations) cover?
This checklist covers 29 inspection items across 6 sections: Registration & Documentation, Guarding & Safety Devices, Structural Condition, Electrical Systems, Operator Controls & Ergonomics, Maintenance & Inspection Schedule. It is designed for construction operations and compliance.
How often should this checklist be completed?
This checklist should be completed monthly / before commissioning. Each completion takes approximately 20-30 minutes.
Who should use this Australia Plant & Equipment Safety Inspection (WHS Regulations)?
This checklist is designed for Plant Manager / WHS Officer / Maintenance Supervisor professionals in the construction industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.