Juice HACCP Processing Checklist

Complete this Juice HACCP monitoring checklist at each critical control point. FDA requires a 5-log reduction of the most resistant pathogen for the juice type.

  • Industry: Food & Beverage
  • Frequency: Per batch / Per shift
  • Estimated Time: 25-35 minutes
  • Role: HACCP Team Member / Production Supervisor
  • Total Items: 44
  • Compliance: FDA 21 CFR 120, FDA Juice HACCP Hazards Guide, Health Canada D.02 (Juice), Codex CAC/RCP 63

CCP 1: Fruit/Vegetable Receiving

Incoming produce inspection and supplier verification.

  • Supplier verified and on approved list?
  • Supplier has GAP/GMP certification (if applicable)?
  • Produce free of decay, mold, damage?
  • No visible contamination (soil, animal waste)?
  • Temperature acceptable for cold-sensitive items?
  • Incoming lot numbers documented for traceability?

CCP 2: Washing & Sorting

Produce washing and preparation.

  • Wash water meets potable water standards?
  • Sanitizer concentration at required level?
  • Sanitizer concentration reading (ppm)?
  • Damaged/defective produce removed?
  • Foreign material (stems, leaves) removed?

CCP 3: Surface Treatment (Alternative to Pasteurization)

For processors using surface treatments instead of thermal processing.

  • Surface treatment used instead of pasteurization?
  • Treatment type
  • Treatment validated for 5-log reduction?
  • Required contact time/exposure achieved?
  • Treatment parameters documented?

CCP 4: Pasteurization (Thermal Processing)

5-log pathogen reduction via heat treatment.

  • Thermal pasteurization used?
  • Target pathogen for juice type identified?
  • Pasteurization temperature (°F)?
  • Hold time (seconds)?
  • Temperature verified at coldest point of flow?
  • Flow rate within validated parameters?
  • Flow diversion device (FDD) functional?
  • Chart recorder calibrated and operational?

CCP 5: Non-Thermal Processing (HPP/UV)

High pressure processing or UV treatment alternatives.

  • High Pressure Processing (HPP) used?
  • Pressure achieved (MPa)?
  • Hold time at pressure (seconds)?
  • UV-C treatment used?
  • UV dose (mJ/cm²)?
  • Process validated for 5-log reduction?

CCP 6: Metal Detection/X-Ray

Physical hazard control for finished product.

  • Metal detector/X-ray operational?
  • Sensitivity tested with test pieces?
  • All test pieces detected and rejected?
  • Reject mechanism functioning?
  • Rejected product segregated and evaluated?

CCP 7: Filling & Packaging

Aseptic or hot-fill packaging controls.

  • Filling method
  • Fill temperature (°F)?
  • Containers sanitized/sterile before filling?
  • Cap/seal integrity verified?
  • Inversion/hold time adequate for hot fill?

Post-Process Cooling & Storage

Cooling requirements and cold chain.

  • Cooling method used (if required)?
  • Storage temperature (°F)?
  • Within validated shelf life?
  • Best-by/expiration date applied?

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Why Use This Juice HACCP Processing Checklist?

This juice haccp processing checklist helps food & beverage teams maintain compliance and operational excellence. Designed for haccp team member / production supervisor professionals, this checklist covers 44 critical inspection points across 8 sections. Recommended frequency: per batch / per shift.

Ensures compliance with FDA 21 CFR 120, FDA Juice HACCP Hazards Guide, Health Canada D.02 (Juice), Codex CAC/RCP 63. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Juice HACCP Processing Checklist cover?

This checklist covers 44 inspection items across 8 sections: CCP 1: Fruit/Vegetable Receiving, CCP 2: Washing & Sorting, CCP 3: Surface Treatment (Alternative to Pasteurization), CCP 4: Pasteurization (Thermal Processing), CCP 5: Non-Thermal Processing (HPP/UV), CCP 6: Metal Detection/X-Ray, CCP 7: Filling & Packaging, Post-Process Cooling & Storage. It is designed for food & beverage operations and compliance.

How often should this checklist be completed?

This checklist should be completed per batch / per shift. Each completion takes approximately 25-35 minutes.

Who should use this Juice HACCP Processing Checklist?

This checklist is designed for HACCP Team Member / Production Supervisor professionals in the food & beverage industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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