Oil & Gas Facility Operations Safety Checklist #5

This checklist supports safe operation of oil and gas facilities, including production, processing, and storage sites. It helps operations teams verify process safety management controls, hazardous area classification, LOTO, confined space entry, fire protection, and emergency response in alignment with OSHA PSM, API standards, and NFPA codes.

Industry: Energy / Utilities / Infrastructure
Frequency: Daily (each shift)
Estimated Time: 30-45 minutes
Role: Oil & Gas Operations Supervisor / Site Safety Manager
Total Items: 35
Compliance: OSHA 29 CFR 1910.119 Process Safety Management (PSM), OSHA 29 CFR 1910.147 Control of Hazardous Energy (LOTO), OSHA 29 CFR 1910.146 Permit-Required Confined Spaces, API Recommended Practice 750 Management of Process Hazards, NFPA 30 Flammable and Combustible Liquids Code

Process Safety Management (PSM)

Verify PSM elements for covered processes.

Process Safety Information (PSI) available and current?
Process Hazard Analysis (PHA) current and action items tracked?
Operating procedures current and accessible?
Photo of P&ID/procedure binder
PSM notes

Hazardous Area Classification & Controls

Confirm controls for classified locations and ignition sources.

Hazardous areas classified and marked?
Electrical equipment appropriately rated?
Bonding and grounding in place?
Photo of classified area signage
Hazardous area notes

Energy Isolation & LOTO

Verify isolation of hazardous energy sources.

LOTO procedures followed for maintenance?
Isolation verified before work?
Locks/tags legible and uniquely identified?
Photo of applied LOTO devices
LOTO notes

Confined Space Entry

Confirm permit-required confined space controls.

Confined spaces identified and inventoried?
Entry permit completed and authorized?
Atmospheric testing conducted and within limits?
Photo of confined space signage
Confined space notes

Fire Protection & Emergency Systems

Verify fire detection, suppression, and preparedness.

Fire detection/suppression systems operational?
Fire extinguishers accessible and inspected?
Fire water systems available and tested?
Photo of fire protection equipment
Fire protection notes

Environmental & Spill Controls

Assess environmental protection and spill prevention.

Secondary containment intact?
Spill kits stocked and accessible?
Waste handled per procedure?
Photo of containment/spill kit
Environmental notes

Incident Reporting & QAPI

Log incidents and corrective actions.

Incidents and near misses logged?
Root cause analysis completed when required?
Corrective actions tracked to closure?
Photo evidence (if applicable)
Incident notes

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Why Use This Oil & Gas Facility Operations Safety Checklist #5?

This oil & gas facility operations safety checklist #5 helps energy / utilities / infrastructure teams maintain compliance and operational excellence. Designed for oil & gas operations supervisor / site safety manager professionals, this checklist covers 35 critical inspection points across 7 sections. Recommended frequency: daily (each shift).

Ensures compliance with OSHA 29 CFR 1910.119 Process Safety Management (PSM), OSHA 29 CFR 1910.147 Control of Hazardous Energy (LOTO), OSHA 29 CFR 1910.146 Permit-Required Confined Spaces, API Recommended Practice 750 Management of Process Hazards, NFPA 30 Flammable and Combustible Liquids Code, NFPA 54/58 Fuel Gas and LPG Codes (as applicable). Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Oil & Gas Facility Operations Safety Checklist #5 cover?

This checklist covers 35 inspection items across 7 sections: Process Safety Management (PSM), Hazardous Area Classification & Controls, Energy Isolation & LOTO, Confined Space Entry, Fire Protection & Emergency Systems, Environmental & Spill Controls, Incident Reporting & QAPI. It is designed for energy / utilities / infrastructure operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily (each shift). Each completion takes approximately 30-45 minutes.

Who should use this Oil & Gas Facility Operations Safety Checklist #5?

This checklist is designed for Oil & Gas Operations Supervisor / Site Safety Manager professionals in the energy / utilities / infrastructure industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.