In-Process Inspection Checklist

This checklist standardizes in-process inspection checklist to improve throughput, quality, and safety in manufacturing environments. Use it to document controls, capture deviations, and assign corrective actions with sign-off.

  • Industry: Manufacturing & Industrial
  • Frequency: Monthly
  • Estimated Time: 10-15 minutes
  • Role: Maintenance Manager
  • Total Items: 45
  • Compliance: OSHA 29 CFR 1910 Subpart D (Walking-Working Surfaces)

Planning & Documentation

Confirm work orders, batch records, and required documents.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Time spent on this section
  • Notes

Safety & PPE

Verify PPE, hazard controls, and safe work permits.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Time spent on this section
  • Photo evidence

Process Execution

Verify SOP steps, parameters, and operator checks.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Output recorded
  • Notes

Quality & Release

Verify inspections, records, and release/hold decisions.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Defects found
  • Photo evidence

Equipment & Maintenance

Verify equipment readiness, defects tagging, and PM status.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Time spent on this section
  • Photo evidence

Materials & Inventory Control

Verify staging, traceability, and correct material usage.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Lots/serials captured (count)
  • Notes

Environmental & Utilities

Verify utilities, emissions/waste controls, and environmental logs.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Time spent on this section
  • Photo evidence

Issues & CAPA

Document issues, assign owners, and verify corrective action.

  • SOP followed with no skipped steps?
  • Any issues found that require escalation?
  • Corrective action assigned and tracked?
  • Time spent on this section
  • Photo evidence

QA, Corrective Actions & Sign-Off

Confirm completion, prioritize issues, and capture signatures for accountability.

  • QA review completed?
  • Any critical issues still open?
  • Overall risk level
  • Supervisor Signature
  • Quality/EHS Signature

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Why Use This In-Process Inspection Checklist?

This in-process inspection checklist helps manufacturing & industrial teams maintain compliance and operational excellence. Designed for maintenance manager professionals, this checklist covers 45 critical inspection points across 9 sections. Recommended frequency: monthly.

Ensures compliance with OSHA 29 CFR 1910 Subpart D (Walking-Working Surfaces). Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the In-Process Inspection Checklist cover?

This checklist covers 45 inspection items across 9 sections: Planning & Documentation, Safety & PPE, Process Execution, Quality & Release, Equipment & Maintenance, Materials & Inventory Control, Environmental & Utilities, Issues & CAPA, QA, Corrective Actions & Sign-Off. It is designed for manufacturing & industrial operations and compliance.

How often should this checklist be completed?

This checklist should be completed monthly. Each completion takes approximately 10-15 minutes.

Who should use this In-Process Inspection Checklist?

This checklist is designed for Maintenance Manager professionals in the manufacturing & industrial industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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