Refinery Turnaround Safety Checklist - FREE PDF
Manage safety during refinery turnaround and maintenance.
- Industry: Petroleum Refining
- Frequency: Per turnaround
- Estimated Time: 4-8 hours planning
- Role: Turnaround Manager / HSE
- Total Items: 30
- Compliance: OSHA PSM, API 570, API 510
Pre-Inspection Setup
Verify conditions before proceeding.
- Proper authorization obtained?
- Required documentation available?
- Safety precautions in place?
Inspection Items
Detailed inspection per OSHA PSM.
- Overall condition acceptable?
- Regulatory compliance verified?
- Safety features functional?
- Documentation current?
Deficiencies & Corrective Actions
Document findings and required actions.
- Inspection Result
- Deficiencies Description
- Corrective Actions Required
- Follow-up Date
- Inspector Signature
Initial Setup & Documentation
Complete initial documentation and preparation
- Inspector / Assessor Name
- Date
- Location / Area
- Inspection Type
- Previous findings reviewed?
Safety & Compliance Verification
Verify all safety requirements are met
- All safety protocols being followed?
- Emergency exits clear and accessible?
- First aid supplies available and stocked?
- All hazards identified and controlled?
- Required PPE being worn correctly?
Operational Standards Check
Verify operational standards and procedures are maintained
- Standard operating procedures being followed?
- All equipment in proper working condition?
- Maintenance schedule current?
- All staff training current and documented?
Quality Assessment
Evaluate quality standards and performance metrics
- Quality standards met for all items checked?
- Any deficiencies or non-conformances identified?
- Root cause analysis completed for issues?
- Continuous improvement opportunities identified?
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Why Use This Refinery Turnaround Safety Checklist?
This refinery turnaround safety checklist helps petroleum refining teams maintain compliance and operational excellence. Designed for turnaround manager / hse professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: per turnaround.
Ensures compliance with OSHA PSM, API 570, API 510. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Refinery Turnaround Safety Checklist cover?
This checklist covers 30 inspection items across 7 sections: Pre-Inspection Setup, Inspection Items, Deficiencies & Corrective Actions, Initial Setup & Documentation, Safety & Compliance Verification, Operational Standards Check, Quality Assessment. It is designed for petroleum refining operations and compliance.
How often should this checklist be completed?
This checklist should be completed per turnaround. Each completion takes approximately 4-8 hours planning.
Who should use this Refinery Turnaround Safety Checklist?
This checklist is designed for Turnaround Manager / HSE professionals in the petroleum refining industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.