FDA GMP Inspection Readiness Audit Checklist

FDA GMP inspections require systematic advance preparation. This readiness audit reviews all high-risk GMP systems likely to be inspected and prepares personnel and documentation for PAI, surveillance, or for-cause inspections.

  • Industry: Pharmaceutical & Life Sciences
  • Frequency: Annual / Pre-Inspection
  • Estimated Time: 90-120 minutes
  • Role: QA Director / Regulatory Affairs Director
  • Total Items: 31
  • Compliance: FDA 21 CFR Parts 210/211 cGMP for Finished Pharmaceuticals, FDA Systems-Based Inspection Approach (Quality System Model), FDA Pre-Approval Inspection (PAI) Guidance, EMA GMP Inspection Program

Quality System

Review quality system readiness.

  • No overdue CAPAs from previous inspections or audits?
  • CAPA metrics showing improving trends?
  • Annual Product Quality Review (APQR) complete for all products?
  • Self-inspection program current with no critical open findings?
  • Quality Manual and site SOP hierarchy current and accessible?

Laboratory Controls

Review laboratory GMP readiness.

  • No critical instruments with overdue calibration?
  • All OOS investigations complete with no unresolved results?
  • Data integrity review completed with no open vulnerabilities?
  • All compendial and in-house methods validated with current reports?
  • 5 years of laboratory records accessible and retrievable?

Production and Process Controls

Review production GMP readiness.

  • No unresolved production deviations or investigations?
  • Batch records for last 5 years accessible and complete?
  • Process validation current for all marketed products?
  • Cleaning validation current for all shared equipment?
  • All manufacturing areas in clean, GMP-compliant condition?

Personnel and Training Readiness

Prepare personnel for FDA inspection.

  • Subject matter experts identified for each GMP system?
  • Key personnel trained on how to respond to FDA investigator questions?
  • Escort plan established for facility walkthrough?
  • All personnel training records current with no gaps?
  • Senior management committed to prioritizing inspection over production schedule?

Facility and Equipment Readiness

Ensure facility is in inspection-ready condition.

  • All manufacturing and laboratory areas in GMP-compliant condition?
  • All equipment with current status labels?
  • No loose, unsecured, or unofficial documents in production areas?
  • Pest control program current with no active issues?
  • All critical utilities (water, HVAC, compressed air) operating within specs?

Document Retrieval and War Room

Prepare document retrieval and inspection management.

  • Document inventory prepared for likely inspection requests?
  • Back room (document review team) plan established?
  • Prior 483 responses and Warning Letter commitments status documented?
  • Legal counsel identified and available if needed?
  • Escalation process for unexpected inspection issues defined?
  • Complete readiness audit report prepared with gap remediation plan?

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Why Use This FDA GMP Inspection Readiness Audit Checklist?

This fda gmp inspection readiness audit checklist helps pharmaceutical & life sciences teams maintain compliance and operational excellence. Designed for qa director / regulatory affairs director professionals, this checklist covers 31 critical inspection points across 6 sections. Recommended frequency: annual / pre-inspection.

Ensures compliance with FDA 21 CFR Parts 210/211 cGMP for Finished Pharmaceuticals, FDA Systems-Based Inspection Approach (Quality System Model), FDA Pre-Approval Inspection (PAI) Guidance, EMA GMP Inspection Program. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the FDA GMP Inspection Readiness Audit Checklist cover?

This checklist covers 31 inspection items across 6 sections: Quality System, Laboratory Controls, Production and Process Controls, Personnel and Training Readiness, Facility and Equipment Readiness, Document Retrieval and War Room. It is designed for pharmaceutical & life sciences operations and compliance.

How often should this checklist be completed?

This checklist should be completed annual / pre-inspection. Each completion takes approximately 90-120 minutes.

Who should use this FDA GMP Inspection Readiness Audit Checklist?

This checklist is designed for QA Director / Regulatory Affairs Director professionals in the pharmaceutical & life sciences industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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