Geothermal Steam Separator and Brine System Checklist
This geothermal steam separator and brine system checklist ensures compliance with ASME Boiler and Pressure Vessel Code Section VIII for steam separators and flash vessels, OSHA 29 CFR 1910.119 Process Safety Management for high-temperature geothermal steam and H2S systems, API 510 Pressure Vessel Inspection Code, NACE International corrosion standards for geothermal service, and EPA H2S reporting requirements. Designed for geothermal operators to verify safety and integrity of wellfield steam g
- Industry: Renewable Energy
- Frequency: Weekly
- Estimated Time: 1-2 hours
- Role: Geothermal Plant Operator / Process Engineer
- Total Items: 30
- Compliance: ASME BPVC Section VIII Pressure Vessel Code, OSHA 29 CFR 1910.119 Process Safety Management, API 510 Pressure Vessel Inspection Code, NACE SP0407 Corrosion Control in Geothermal Systems, EPA 40 CFR Part 63 H2S Reporting Requirements
Steam Separator Operations
Flash steam separator performance.
- Separator operating pressure within design limits?
- Liquid level in separator within normal range?
- Steam quality adequate (no excessive moisture carryover)?
- Brine discharge flow from separator normal?
- Separator Condition Photo
Pressure Vessel Safety
ASME and API 510 pressure vessel compliance.
- Pressure relief valves operational and not gagged?
- PRV test date current per API 510 inspection schedule?
- All pressure gauges in calibration and reading correctly?
- ASME nameplate visible and vessel inspection current?
- No corrosion, pitting, or mechanical damage visible on vessel exterior?
Brine Handling System
Brine pipeline and reinjection system.
- Brine pipeline free of scaling or plugging (pressure drop normal)?
- No brine leaks from pipeline or fittings?
- Scale inhibitor injection system dosing correctly?
- Brine temperature not below silica scaling threshold?
- No brine surface spills or discharges to environment?
Corrosion Monitoring
System corrosion inspection per NACE.
- Corrosion coupons pulled and analyzed per schedule?
- Corrosion rates within acceptable limits (NACE standards)?
- Cathodic protection on buried brine piping active?
- High-corrosion areas (elbows, valve bodies) inspected by UT?
- Material upgrade recommendations from last corrosion survey implemented?
Non-Condensable Gas Management
H2S and CO2 gas handling.
- NCG venting per permit (to abatement or controlled release)?
- H2S monitoring at separator area within safe limits?
- H2S emission monitoring records current for EPA reporting?
- NCG compressor operational for gas reinjection or abatement?
- Rock muffler ready for emergency steam discharge?
Shift Log
Separator and brine system documentation.
- Shift log complete with separator parameters?
- Any abnormal conditions (flash, slugging) documented?
- Maintenance work orders created for findings?
- H2S/emission reports filed per schedule?
- Separator and Brine System Notes
Related Renewable Energy Checklists
- Geothermal Wellhead and Surface Equipment Checklist
- Binary Cycle Geothermal Power Plant Inspection Checklist
- Geothermal Injection Well and Brine Disposal Checklist
- Geothermal Flash Steam Power Plant Daily Operations Checklist
- Solar Farm Financial and Regulatory Compliance Reporting Checklist
- Wind Farm Safety Culture and Behavioral Safety Checklist
- Biomass Gasification Plant Operations and Safety Checklist
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Related Geothermal Checklists
- Geothermal Wellhead and Surface Equipment Checklist - FREE Download
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- Geothermal Injection Well and Brine Disposal Checklist - FREE Download
- Geothermal Flash Steam Power Plant Daily Operations Checklist - FREE Download
- Geothermal Exploration Well Drilling Safety Checklist - FREE Download
Why Use This Geothermal Steam Separator and Brine System Checklist?
This geothermal steam separator and brine system checklist helps renewable energy teams maintain compliance and operational excellence. Designed for geothermal plant operator / process engineer professionals, this checklist covers 30 critical inspection points across 6 sections. Recommended frequency: weekly.
Ensures compliance with ASME BPVC Section VIII Pressure Vessel Code, OSHA 29 CFR 1910.119 Process Safety Management, API 510 Pressure Vessel Inspection Code, NACE SP0407 Corrosion Control in Geothermal Systems, EPA 40 CFR Part 63 H2S Reporting Requirements. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Geothermal Steam Separator and Brine System Checklist cover?
This checklist covers 30 inspection items across 6 sections: Steam Separator Operations, Pressure Vessel Safety, Brine Handling System, Corrosion Monitoring, Non-Condensable Gas Management, Shift Log. It is designed for renewable energy operations and compliance.
How often should this checklist be completed?
This checklist should be completed weekly. Each completion takes approximately 1-2 hours.
Who should use this Geothermal Steam Separator and Brine System Checklist?
This checklist is designed for Geothermal Plant Operator / Process Engineer professionals in the renewable energy industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.