Pallet Racking Inspection Checklist
This checklist standardizes pallet racking inspection checklist to improve throughput, accuracy, and safety across warehouse operations. Use it to document controls, capture exceptions, and assign corrective actions with sign-off. Includes racking safety checks aligned to ANSI MH16.1 where applicable.
- Industry: Warehouse & Logistics
- Frequency: Weekly
- Estimated Time: 60-90 minutes
- Role: Operations Supervisor
- Total Items: 45
- Compliance: OSHA 29 CFR 1910.22 (Walking-Working Surfaces), OSHA 29 CFR 1910.176 (Material Handling/Storage), OSHA 29 CFR 1910.1200 (Hazard Communication), ANSI MH16.1 (Steel Storage Racks) (as applicable)
Planning & Documentation
Confirm work orders, schedules, and required documentation.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Notes
Safety & PPE
Verify PPE, traffic control, and hazard controls.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Photo evidence
Process Execution
Verify SOP steps, scans, and handoffs.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Notes
Quality & Accuracy
Verify checks to prevent errors, damage, and mispicks.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Errors found in spot-check
- Notes
Equipment & MHE
Verify equipment readiness, defects tagging, and safe operation.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Photo evidence
Inventory & Traceability
Verify IDs, lot/serial capture, and status (hold/release).
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Photo evidence
Compliance & Security
Verify seals, access controls, and required regulatory documents.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Notes
Issues & CAPA
Document issues, assign owners, and verify corrective action.
- SOP followed with no skipped steps?
- Any issues found that require escalation?
- Corrective action assigned and tracked?
- Time spent on this section
- Photo evidence
QA, Corrective Actions & Sign-Off
Confirm completion, prioritize issues, and capture signatures for accountability.
- QA walkthrough completed?
- Any critical issues still open?
- Overall risk level
- Supervisor Signature
- Team Lead Signature
Related Warehouse Logistics Checklists
- Rack Load Placard Compliance Checklist
- Mezzanine Safety Checklist
- Bin Location Labeling Checklist
- FIFO/FEFO Controls Checklist
- Security Cage Controls Checklist
- Flammable Storage Cabinet Checklist
- Battery Charging Area Checklist
- Cold Storage Zoning Checklist
Related Storage Racking Checklists
- Putaway Process Checklist - FREE Download
- Slotting Optimization Checklist - FREE Download
- Rack Load Placard Compliance Checklist - FREE Download
- Mezzanine Safety Checklist - FREE Download
- Bin Location Labeling Checklist - FREE Download
- FIFO/FEFO Controls Checklist - FREE Download
- Security Cage Controls Checklist - FREE Download
- Flammable Storage Cabinet Checklist - FREE Download
- Battery Charging Area Checklist - FREE Download
- Cold Storage Zoning Checklist - FREE Download
Why Use This Pallet Racking Inspection Checklist?
This pallet racking inspection checklist helps warehouse & logistics teams maintain compliance and operational excellence. Designed for operations supervisor professionals, this checklist covers 45 critical inspection points across 9 sections. Recommended frequency: weekly.
Ensures compliance with OSHA 29 CFR 1910.22 (Walking-Working Surfaces), OSHA 29 CFR 1910.176 (Material Handling/Storage), OSHA 29 CFR 1910.1200 (Hazard Communication), ANSI MH16.1 (Steel Storage Racks) (as applicable). Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Pallet Racking Inspection Checklist cover?
This checklist covers 45 inspection items across 9 sections: Planning & Documentation, Safety & PPE, Process Execution, Quality & Accuracy, Equipment & MHE, Inventory & Traceability, Compliance & Security, Issues & CAPA, QA, Corrective Actions & Sign-Off. It is designed for warehouse & logistics operations and compliance.
How often should this checklist be completed?
This checklist should be completed weekly. Each completion takes approximately 60-90 minutes.
Who should use this Pallet Racking Inspection Checklist?
This checklist is designed for Operations Supervisor professionals in the warehouse & logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.