Forklift Pre-Operation Inspection Checklist - Warehouse

FREE forklift pre-operation inspection checklist with OSHA 1910.178 compliance. Covers battery/fuel, hydraulics, controls, load handling, and safety devices. Multi-market standards for US OSHA, UK HSE LOLER, India OISD, Brazil NR-11, Mexico NOM-006-STPS, and Colombia regulations. Download FREE PDF with 45+ inspection points.

Industry: Logistics
Frequency: Before Each Shift
Estimated Time: 10-15 minutes
Role: Operations Manager
Total Items: 37
Compliance: OSHA 1910.178, ANSI/ITSDF B56.1, UK HSE LOLER 1998, UK HSE PUWER 1998, India OISD-STD-117

Power Source

Battery or fuel system inspection.

Battery charge adequate (electric)?
Battery cables secure and clean?
Battery water levels adequate?
LPG tank level adequate?
LPG tank properly secured?
No fuel or oil leaks?

Fluid Levels

Check all fluid levels.

Engine oil level adequate (IC engines)?
Hydraulic oil level adequate?
Coolant level adequate (IC engines)?
Brake fluid level adequate?

Mast & Forks

Load handling components.

Forks not bent, cracked, or worn?
Fork spread adjustable and locking?
Fork positioning pins secure?
Mast chains lubricated and tensioned?
Mast raises and lowers smoothly?
Tilt functions properly?
Load backrest secure?
Carriage rollers in good condition?

Controls & Operation

Verify all controls function properly.

Steering responsive and smooth?
Service brake stops forklift effectively?
Parking brake holds on incline?
Accelerator/controls function smoothly?
Forward/reverse selector works?
Horn works?
Lights working (if equipped)?
Backup alarm working?

Tires & Body

Physical condition inspection.

Tires in good condition (no chunking/damage)?
Pneumatic tires properly inflated?
Wheel lug nuts tight?
Overhead guard secure and intact?
Seat belt present and working?
Data plate readable (capacity rating)?
Fire extinguisher charged and mounted?

Initial Safety Assessment

Preliminary safety and compliance verification

Work area safe and hazard-free?
Required PPE available and in good condition?
Emergency exits clear and marked?
First aid supplies accessible?

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Why Use This Forklift Pre-Operation Inspection Checklist?

This forklift pre-operation inspection checklist helps logistics teams maintain compliance and operational excellence. Designed for operations manager professionals, this checklist covers 37 critical inspection points across 6 sections. Recommended frequency: before each shift.

Ensures compliance with OSHA 1910.178, ANSI/ITSDF B56.1, UK HSE LOLER 1998, UK HSE PUWER 1998, India OISD-STD-117, Brazil NR-11, Mexico NOM-006-STPS, Colombia Resolución 2400/1979. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Forklift Pre-Operation Inspection Checklist cover?

This checklist covers 37 inspection items across 6 sections: Power Source, Fluid Levels, Mast & Forks, Controls & Operation, Tires & Body, Initial Safety Assessment. It is designed for logistics operations and compliance.

How often should this checklist be completed?

This checklist should be completed before each shift. Each completion takes approximately 10-15 minutes.

Who should use this Forklift Pre-Operation Inspection Checklist?

This checklist is designed for Operations Manager professionals in the logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.