Automotive Paint Spray Booth Compliance Inspection Checklist

This automotive paint spray booth compliance checklist ensures daily operational compliance with EPA 40 CFR Part 63 Subpart HHHHHH (National Emission Standards for Hazardous Air Pollutants for Automotive Refinishing Operations), OSHA 29 CFR 1910.94 (Ventilation), and NFPA 33 (Standard for Spray Application Using Flammable or Combustible Materials). Non-compliance with EPA NESHAP can result in fines exceeding $70,000 per day.

Industry: Automotive Body Shop
Frequency: Daily / Per Spray Session
Estimated Time: 15-20 minutes
Role: Body Shop Manager / Spray Booth Operator / EHS Coordinator
Total Items: 28
Compliance: EPA 40 CFR Part 63 Subpart HHHHHH (Automotive Refinishing NESHAP 6H), OSHA 29 CFR 1910.94 (Ventilation for Spray Finishing), NFPA 33 (Spray Application - Flammable/Combustible Materials), EPA 40 CFR Part 68 (Chemical Accident Prevention), OSHA 29 CFR 1910.1000 (VOC Exposure Limits)

Airflow & Ventilation Compliance

Proper airflow is the most critical booth compliance item. Inadequate airflow creates explosion risk and OSHA/EPA violations.

Booth face velocity meets minimum standard (100 FPM cross-flow or 50 FPM downdraft at face)?
Pressure differential across booth filters within normal range (negative pressure in spray zone)?
Exhaust filters in good condition and not over-pressurized (overspray buildup within limits)?
Intake air filters clean and providing adequate airflow?
Exhaust fan motor and belt operational with no unusual noise or vibration?
Makeup air unit providing heated air (where equipped) for proper cure conditions?

Fire & Explosion Prevention

Spray booths are Class I Division 2 hazardous locations. All ignition sources must be eliminated per NFPA 33.

All booth lighting is explosion-proof and no standard light fixtures in spray zone?
No ignition sources present in spray zone - no open flames, sparks, or non-rated equipment?
Dry-pipe sprinkler system (or dry chemical suppression) in operational condition?
Appropriate fire extinguisher (Class B:C, minimum 20 lb) immediately outside booth?
Vehicle and spray equipment properly bonded and grounded to prevent static discharge?

EPA NESHAP 6H Compliance

EPA 40 CFR Part 63 Subpart HHHHHH compliance requirements for automotive refinishing operations.

Only EPA NESHAP 6H compliant coatings (HAP content within limits) used in booth?
HVLP or airless/air-assisted airless spray equipment used (65% minimum transfer efficiency)?
Coating usage records maintained (product name, volume, HAP content) for EPA reporting?
Spray guns cleaned in enclosed cleaning unit (not open solvent wash)?
All spraying performed inside spray booth or approved spray area (no outside spraying)?

Worker Safety & PPE

Spray booth operators face serious health risks from solvent vapors and isocyanate-containing coatings.

Supplied-air respirator (or PAPR) used when spraying isocyanate-containing coatings?
Spray operators current on respirator fit test (annual requirement)?
Appropriate PPE available - chemical-resistant gloves, eye protection, and protective clothing?
Isocyanate exposure emergency protocol posted and first aid equipment (eye wash, shower) accessible?
All spray operators current on annual OSHA Hazard Communication and PPE training?
Booth ventilated for minimum time before re-entry after spray session?

Maintenance Records & Documentation

EPA NESHAP 6H requires specific recordkeeping for booth operations and maintenance.

Filter change log current with date of last replacement?
Annual booth inspection by qualified HVAC/booth technician completed within past 12 months?
Most recent airflow velocity test documented and within compliance?
EPA initial notification submitted (required one-time for all applicable refinishing operations)?
No outstanding state or local air quality violations related to booth operations?
All booth operators trained on EPA NESHAP 6H compliance requirements and recordkeeping?

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Why Use This Automotive Paint Spray Booth Compliance Inspection Checklist?

This automotive paint spray booth compliance inspection checklist helps automotive body shop teams maintain compliance and operational excellence. Designed for body shop manager / spray booth operator / ehs coordinator professionals, this checklist covers 28 critical inspection points across 5 sections. Recommended frequency: daily / per spray session.

Ensures compliance with EPA 40 CFR Part 63 Subpart HHHHHH (Automotive Refinishing NESHAP 6H), OSHA 29 CFR 1910.94 (Ventilation for Spray Finishing), NFPA 33 (Spray Application - Flammable/Combustible Materials), EPA 40 CFR Part 68 (Chemical Accident Prevention), OSHA 29 CFR 1910.1000 (VOC Exposure Limits), UK SHE Spray Booth Regulations (BS EN 12215), India Environment Protection Act Paint Booth Requirements. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Automotive Paint Spray Booth Compliance Inspection Checklist cover?

This checklist covers 28 inspection items across 5 sections: Airflow & Ventilation Compliance, Fire & Explosion Prevention, EPA NESHAP 6H Compliance, Worker Safety & PPE, Maintenance Records & Documentation. It is designed for automotive body shop operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily / per spray session. Each completion takes approximately 15-20 minutes.

Who should use this Automotive Paint Spray Booth Compliance Inspection Checklist?

This checklist is designed for Body Shop Manager / Spray Booth Operator / EHS Coordinator professionals in the automotive body shop industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.