TPMS Service & Sensor Inspection Checklist

This TPMS service and sensor inspection checklist ensures proper maintenance and relearn procedures for all tire pressure monitoring system types per NHTSA TREAD Act (Transportation Recall Enhancement, Accountability and Documentation) requirements and TPMS service best practices. TPMS warning lights that remain on after tire service indicate incorrect relearn procedures or sensor failure. Aligned with TIA TPMS training standards and vehicle OEM TPMS service requirements.

Industry: Automotive Service / Tire Service
Frequency: Per Tire Service / Per TPMS Warning Light
Estimated Time: 20-40 minutes
Role: Tire Technician / Service Technician
Total Items: 29
Compliance: NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate, FMVSS 138 (Tire Pressure Monitoring Systems), TIA TPMS Training Program Standards, SAE J2657 TPMS Standards, OEM TPMS Relearn and Diagnostic Procedures

TPMS Warning Light Diagnosis

Diagnose the cause of TPMS warning before attempting relearn or sensor replacement.

TPMS warning light status noted (solid = low pressure or sensor fault; flashing = system fault)?
All four tire pressures checked first (low pressure is most common cause)?
Vehicle scanned with TPMS-capable tool for sensor IDs and fault codes?
Faulty sensor position identified (if sensor failure - not just low pressure)?
Sensor battery life checked on all sensors (most sensors last 7-10 years)?

Sensor & Valve Stem Service

Service TPMS sensors and valve stems per TIA and manufacturer recommendations during tire changes.

TPMS valve stem service kit installed on every sensor during tire change?
TPMS sensor mounting nut torqued to specification (typically 35-62 in-lbs)?
Sensors not damaged during tire mounting/demounting (bead breaker contact check)?
New replacement sensor programmed with correct ID and protocol for this vehicle?
Correct sensor type/protocol verified for this vehicle (315 MHz vs 433 MHz)?
Inch-pound torque wrench used for sensor nut (not standard foot-pound torque wrench)?
Sensor snap ring or retention clip properly seated on snap-in style sensors?

TPMS Relearn Procedure

Relearn procedure assigns sensor IDs to wheel positions in the vehicle ECU. Procedure varies by vehicle.

Correct relearn method identified for this vehicle (auto, stationary, or OBD-II)?
TPMS relearn tool charged and loaded with current vehicle coverage?
Full relearn procedure completed successfully - all four sensor IDs registered in ECU?
TPMS warning light off after relearn and driving at 25+ mph for required distance?
All four sensor positions verified in vehicle display (if equipped with individual position display)?

TPMS Service Documentation

Document all TPMS service work for future reference and compliance.

All TPMS service items documented on repair order?
All sensor IDs or new sensor part numbers recorded in service file?
Customer educated on TPMS warning light meaning and response protocol?
Next recommended TPMS sensor replacement timeline communicated to customer?
Indirect TPMS system recalibrated per OEM procedure after tire change (if indirect system)?

TPMS Advanced Diagnostics & Compliance

Advanced TPMS service items and compliance verification.

Vehicle TPMS system meets FMVSS 138 requirement (warns at 25% below placard on all positions)?
If winter wheel set: winter wheels have TPMS sensors or remote sensor kit installed?
TPMS tool coverage verified for this vehicle - not relying on outdated software?
Spare tire TPMS sensor checked (if full-size spare with sensor)?
No TPMS warning light illuminated after service completion and brief drive?
Sensor estimated battery life logged in shop management system for future reference?
All TPMS service items complete and vehicle ready for customer pickup?

Related Automotive Checklists

Related Tire Service Checklists

Why Use This TPMS Service & Sensor Inspection Checklist?

This tpms service & sensor inspection checklist helps automotive service / tire service teams maintain compliance and operational excellence. Designed for tire technician / service technician professionals, this checklist covers 29 critical inspection points across 5 sections. Recommended frequency: per tire service / per tpms warning light.

Ensures compliance with NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate, FMVSS 138 (Tire Pressure Monitoring Systems), TIA TPMS Training Program Standards, SAE J2657 TPMS Standards, OEM TPMS Relearn and Diagnostic Procedures, UK TTPMS Regulations (Road Vehicle Regulations 2014), India AIS-098 TPMS Regulations. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the TPMS Service & Sensor Inspection Checklist cover?

This checklist covers 29 inspection items across 5 sections: TPMS Warning Light Diagnosis, Sensor & Valve Stem Service, TPMS Relearn Procedure, TPMS Service Documentation, TPMS Advanced Diagnostics & Compliance. It is designed for automotive service / tire service operations and compliance.

How often should this checklist be completed?

This checklist should be completed per tire service / per tpms warning light. Each completion takes approximately 20-40 minutes.

Who should use this TPMS Service & Sensor Inspection Checklist?

This checklist is designed for Tire Technician / Service Technician professionals in the automotive service / tire service industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.