TPMS Service & Sensor Inspection Checklist
This TPMS service and sensor inspection checklist ensures proper maintenance and relearn procedures for all tire pressure monitoring system types per NHTSA TREAD Act (Transportation Recall Enhancement, Accountability and Documentation) requirements and TPMS service best practices. TPMS warning lights that remain on after tire service indicate incorrect relearn procedures or sensor failure. Aligned with TIA TPMS training standards and vehicle OEM TPMS service requirements.
- Industry: Automotive
- Frequency: Per Tire Service / Per TPMS Warning Light
- Estimated Time: 20-40 minutes
- Role: Tire Technician / Service Technician
- Total Items: 29
- Compliance: NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate, FMVSS 138 (Tire Pressure Monitoring Systems), TIA TPMS Training Program Standards, SAE J2657 TPMS Standards, OEM TPMS Relearn and Diagnostic Procedures
TPMS Warning Light Diagnosis
Diagnose the cause of TPMS warning before attempting relearn or sensor replacement.
- TPMS warning light status noted (solid = low pressure or sensor fault; flashing = system fault)?
- All four tire pressures checked first (low pressure is most common cause)?
- Vehicle scanned with TPMS-capable tool for sensor IDs and fault codes?
- Faulty sensor position identified (if sensor failure - not just low pressure)?
- Sensor battery life checked on all sensors (most sensors last 7-10 years)?
Sensor & Valve Stem Service
Service TPMS sensors and valve stems per TIA and manufacturer recommendations during tire changes.
- TPMS valve stem service kit installed on every sensor during tire change?
- TPMS sensor mounting nut torqued to specification (typically 35-62 in-lbs)?
- Sensors not damaged during tire mounting/demounting (bead breaker contact check)?
- New replacement sensor programmed with correct ID and protocol for this vehicle?
- Correct sensor type/protocol verified for this vehicle (315 MHz vs 433 MHz)?
- Inch-pound torque wrench used for sensor nut (not standard foot-pound torque wrench)?
- Sensor snap ring or retention clip properly seated on snap-in style sensors?
TPMS Relearn Procedure
Relearn procedure assigns sensor IDs to wheel positions in the vehicle ECU. Procedure varies by vehicle.
- Correct relearn method identified for this vehicle (auto, stationary, or OBD-II)?
- TPMS relearn tool charged and loaded with current vehicle coverage?
- Full relearn procedure completed successfully - all four sensor IDs registered in ECU?
- TPMS warning light off after relearn and driving at 25+ mph for required distance?
- All four sensor positions verified in vehicle display (if equipped with individual position display)?
TPMS Service Documentation
Document all TPMS service work for future reference and compliance.
- All TPMS service items documented on repair order?
- All sensor IDs or new sensor part numbers recorded in service file?
- Customer educated on TPMS warning light meaning and response protocol?
- Next recommended TPMS sensor replacement timeline communicated to customer?
- Indirect TPMS system recalibrated per OEM procedure after tire change (if indirect system)?
TPMS Advanced Diagnostics & Compliance
Advanced TPMS service items and compliance verification.
- Vehicle TPMS system meets FMVSS 138 requirement (warns at 25% below placard on all positions)?
- If winter wheel set: winter wheels have TPMS sensors or remote sensor kit installed?
- TPMS tool coverage verified for this vehicle - not relying on outdated software?
- Spare tire TPMS sensor checked (if full-size spare with sensor)?
- No TPMS warning light illuminated after service completion and brief drive?
- Sensor estimated battery life logged in shop management system for future reference?
- All TPMS service items complete and vehicle ready for customer pickup?
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Why Use This TPMS Service & Sensor Inspection Checklist?
This tpms service & sensor inspection checklist helps automotive teams maintain compliance and operational excellence. Designed for tire technician / service technician professionals, this checklist covers 29 critical inspection points across 5 sections. Recommended frequency: per tire service / per tpms warning light.
Ensures compliance with NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate, FMVSS 138 (Tire Pressure Monitoring Systems), TIA TPMS Training Program Standards, SAE J2657 TPMS Standards, OEM TPMS Relearn and Diagnostic Procedures, UK TTPMS Regulations (Road Vehicle Regulations 2014), India AIS-098 TPMS Regulations. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What is a TPMS Service & Sensor Inspection Checklist?
A TPMS Service & Sensor Inspection Checklist is a standardized inspection form used by tire technician / service technician to ensure consistent automotive operations. It contains 34 inspection points organized into 5 sections. FREE TPMS service and sensor inspection checklist PDF. 33-point template for tire pressure monitoring system service covering sensor battery life, relearn procedure, valve stem replacement, OBD-II TPMS diagnostics, and NHTSA TREAD Act compliance for all passenger vehicles 2008 and newer. Download FREE template now.
How often should I use this automotive checklist?
This checklist is designed to be completed per tire service / per tpms warning light. Regular use ensures compliance with NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate and FMVSS 138 (Tire Pressure Monitoring Systems) and helps identify issues before they become problems.
Can I download this TPMS Service & Sensor Inspection Checklist as a PDF?
Yes, you can download this checklist as a FREE PDF for printing or offline use. The checklist includes 34 fields across 5 sections and typically takes 20-40 minutes to complete.
What compliance standards does this checklist cover?
This checklist helps ensure compliance with NHTSA TREAD Act (49 U.S.C. 30122) - TPMS Mandate, FMVSS 138 (Tire Pressure Monitoring Systems), TIA TPMS Training Program Standards, SAE J2657 TPMS Standards, OEM TPMS Relearn and Diagnostic Procedures, UK TTPMS Regulations (Road Vehicle Regulations 2014), India AIS-098 TPMS Regulations. Following these standards protects your organization and ensures best practices.
How do I complete this automotive inspection checklist?
Begin by completing the header fields for Shop Name, Service Date, Technician Name, Year / Make / Model / Mileage, and TPMS System Type. Work through each of the 5 sections, marking items Yes or No as applicable. The entire process takes approximately 20 to 40 minutes.
What are the key sections in this automotive checklist?
This automotive checklist is organized into 5 key sections: TPMS Warning Light Diagnosis, Sensor & Valve Stem Service, TPMS Relearn Procedure, TPMS Service Documentation, TPMS Advanced Diagnostics & Compliance. Each section contains specific inspection points that tire technician / service technician must verify. The structured layout ensures nothing is missed during automotive inspections and makes the process efficient, typically taking 20-40 minutes to complete.
Who should use this TPMS Service & Sensor Inspection Checklist?
This checklist is primarily designed for tire technician / service technician working in automotive operations. However, it is also valuable for quality assurance teams, safety officers, compliance managers, and supervisors who need to verify that automotive standards are being met. Organizations of all sizes can benefit from using this TPMS Service & Sensor Inspection Checklist to maintain consistency and accountability.