Tire Rotation & Wheel Alignment Check Checklist
This tire rotation and wheel alignment inspection checklist ensures proper execution of tire rotation procedures and alignment verification to maximize tire life, maintain vehicle handling, and identify suspension wear. Aligned with USTMA (US Tire Manufacturers Association) tire service standards, TIA (Tire Industry Association) best practices, and OEM rotation patterns and torque specifications. Perform with every oil change or at 5,000-7,500 mile intervals.
- Industry: Automotive Service / Tire Service
- Frequency: Every 5,000-7,500 miles
- Estimated Time: 20-30 minutes
- Role: Tire Technician / Service Technician
- Total Items: 29
- Compliance: USTMA Tire Service Standards, TIA (Tire Industry Association) Procedures, FMVSS 139 (Tire Performance), ISO 4000 Series Tire Standards, SAE J2047 Tire Rolling Direction
Pre-Rotation Tire Assessment
Document tire condition and wear patterns before rotation to diagnose alignment and suspension issues.
- Left Front tread depth inside / center / outside (mm or 32")?
- Right Front tread depth inside / center / outside?
- Left Rear tread depth inside / center / outside?
- Right Rear tread depth inside / center / outside?
- Left Front tire sidewall free of bulges, cuts, and cracking?
- Right Front tire sidewall free of bulges, cuts, and cracking?
- Left/Right Rear tire sidewalls free of bulges and damage?
- Abnormal wear patterns diagnosed and root cause identified (if applicable)?
- All four tires are same size, type, and brand (no mixing on AWD)?
Rotation Procedure & Torque
Verify correct rotation pattern execution and proper lug nut torque to prevent wheel loss.
- Correct rotation pattern applied for vehicle drive type?
- Directional tires kept on correct side (not crossed)?
- All lug nuts torqued to vehicle specification with calibrated torque wrench?
- TPMS sensors relearned/reset after rotation (if required)?
- All valve stem caps replaced and stems free of damage?
Inflation & Alignment Verification
Set correct inflation pressures and assess alignment need based on wear patterns and customer complaint.
- All four tire pressures set to vehicle door placard specification (cold)?
- Spare tire pressure checked and set to specification?
- Alignment inspection/adjustment recommended based on wear patterns or customer complaint?
- Customer notified of all findings including recommended alignment, replacements, or concerns?
Wheel Hardware & Hub Inspection
Inspect wheel mounting hardware and hub condition during tire rotation service.
- All lug nuts in good condition (no stripping, deformation, or corrosion)?
- Wheel studs intact and undamaged (no missing or bent studs)?
- Brake dust buildup on wheels noted and cleaning recommended (if excessive)?
- No wheel bearing noise detected during vehicle movement (rumbling, grinding)?
- Torque stick used for initial removal/installation before final torque wrench check?
Post-Rotation Documentation',
Complete service documentation and next service planning.
- Current mileage and next rotation mileage documented on repair order?
- Rotation pattern used documented for future reference?
- TPMS system confirmed functional and no warning light after test drive?
- Next rotation mileage noted on service reminder sticker?
- Alignment referral written on repair order if abnormal wear found?
- Full-size spare tire included in rotation if 5-tire rotation program applies?
Related Automotive Checklists
- Wheel Alignment Procedure & Quality Checklist
- Wheel Balancing Procedure & Quality Checklist
- Nitrogen Tire Inflation Service Checklist
- TPMS Service & Sensor Inspection Checklist
- Battery & Charging System Test Checklist
- Cooling System Inspection Checklist
- Transmission Fluid Service Checklist
- Air Conditioning System Inspection Checklist
Related Tire Service Checklists
- Wheel Alignment Procedure & Quality Checklist - FREE Download
- Wheel Balancing Procedure & Quality Checklist - FREE Download
- Nitrogen Tire Inflation Service Checklist - FREE Download
- TPMS Service & Sensor Inspection Checklist - FREE Download
- Rear Drum Brake Service and Inspection Checklist - FREE Download
- Nitrogen Tire Inflation Service Checklist - FREE Download
Why Use This Tire Rotation & Wheel Alignment Check Checklist?
This tire rotation & wheel alignment check checklist helps automotive service / tire service teams maintain compliance and operational excellence. Designed for tire technician / service technician professionals, this checklist covers 29 critical inspection points across 5 sections. Recommended frequency: every 5,000-7,500 miles.
Ensures compliance with USTMA Tire Service Standards, TIA (Tire Industry Association) Procedures, FMVSS 139 (Tire Performance), ISO 4000 Series Tire Standards, SAE J2047 Tire Rolling Direction, UK DVSA Tyre Inspection Standards, India BIS Tyre Standards (IS 6528). Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Tire Rotation & Wheel Alignment Check Checklist cover?
This checklist covers 29 inspection items across 5 sections: Pre-Rotation Tire Assessment, Rotation Procedure & Torque, Inflation & Alignment Verification, Wheel Hardware & Hub Inspection, Post-Rotation Documentation',. It is designed for automotive service / tire service operations and compliance.
How often should this checklist be completed?
This checklist should be completed every 5,000-7,500 miles. Each completion takes approximately 20-30 minutes.
Who should use this Tire Rotation & Wheel Alignment Check Checklist?
This checklist is designed for Tire Technician / Service Technician professionals in the automotive service / tire service industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.