Airbag SRS System Inspection and Service Checklist

This airbag SRS inspection and service checklist ensures proper function of all supplemental restraint components and compliance with open safety recalls including the Takata inflator recall - the largest in automotive history. Airbag faults can cause non-deployment in a crash or accidental deployment causing serious injury. Aligned with FMVSS 208 frontal crash protection standards, NHTSA recall compliance, and OEM SRS diagnostic procedures.

  • Industry: Automotive Service
  • Frequency: Annually / Per SRS Warning Light / Post-Collision
  • Estimated Time: 30-60 minutes
  • Role: ASE-Certified Technician
  • Total Items: 27
  • Compliance: FMVSS 208 (Occupant Crash Protection), FMVSS 214 (Side Impact Protection), NHTSA Safety Recall Compliance Requirements, SAE J1698 Airbag System Diagnostic Standards, ASE A5/A6 Restraint System Standards

Safety Recall Verification

Check for open airbag recalls before any service. Takata inflator recall is the largest in automotive history.

  • VIN checked at NHTSA.gov/recalls for all open safety recalls?
  • Takata airbag inflator recall confirmed resolved or no open recall?
  • All other open safety recalls identified and customer notified?
  • Recall check result documented on repair order?
  • No previously deployed airbags or pre-tensioners left unreplaced in vehicle?

SRS Module Scan and Code Diagnosis

Retrieve and interpret all SRS fault codes.

  • SRS control module scanned with comprehensive scan tool for all fault codes?
  • All codes documented with code number, description, and diagnostic direction?
  • SRS event data checked - no recorded deployment events requiring component replacement?
  • Suspect airbag circuit squib resistance measured per OEM procedure with low-current meter?
  • Clockspring resistance tested through full steering lock-to-lock sweep?

Physical SRS Component Inspection

Inspect all airbag module locations and seatbelt restraints.

  • All airbag module covers intact with no cracks, impact marks, or prior repair?
  • Side curtain airbag roofline trim undamaged with no evidence of prior deployment?
  • Both front seatbelt pre-tensioners confirmed undeployed and retracting normally?
  • All visible impact and satellite crash sensors undamaged with connectors secure?
  • All seatbelts latch, lock under load, and retract correctly?
  • No aftermarket seat covers over seat-mounted side airbag cushions?

Occupant Classification System

Verify passenger airbag suppression system functions correctly.

  • Passenger airbag off/on light correct - OFF with empty seat, ON with adult occupant?
  • No OCS or weight sensor fault codes causing incorrect suppression?
  • No seat modifications interfering with OCS sensors or side airbag deployment?
  • SRS warning light extinguished after fault repair and code clear?
  • Post-repair scan confirms no remaining SRS fault codes?

SRS Completion and Documentation

Confirm SRS system integrity and document all findings.

  • Airbag warning light confirmed off after repair with 10-minute drive cycle?
  • Customer notified in writing of any open safety recalls found?
  • Any replaced SRS components are OEM or OEM-equivalent only - no refurbished airbag modules?
  • Complete SRS service documented with recall check result, codes, and all repairs?
  • Customer advised not to place objects on dashboard that could interfere with airbag deployment?
  • Annual SRS inspection scheduled in customer file?

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Why Use This Airbag SRS System Inspection and Service Checklist?

This airbag srs system inspection and service checklist helps automotive service teams maintain compliance and operational excellence. Designed for ase-certified technician professionals, this checklist covers 27 critical inspection points across 5 sections. Recommended frequency: annually / per srs warning light / post-collision.

Ensures compliance with FMVSS 208 (Occupant Crash Protection), FMVSS 214 (Side Impact Protection), NHTSA Safety Recall Compliance Requirements, SAE J1698 Airbag System Diagnostic Standards, ASE A5/A6 Restraint System Standards, UK DVSA SRS Inspection Standards, India AIS-141 Airbag Requirements. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Airbag SRS System Inspection and Service Checklist cover?

This checklist covers 27 inspection items across 5 sections: Safety Recall Verification, SRS Module Scan and Code Diagnosis, Physical SRS Component Inspection, Occupant Classification System, SRS Completion and Documentation. It is designed for automotive service operations and compliance.

How often should this checklist be completed?

This checklist should be completed annually / per srs warning light / post-collision. Each completion takes approximately 30-60 minutes.

Who should use this Airbag SRS System Inspection and Service Checklist?

This checklist is designed for ASE-Certified Technician professionals in the automotive service industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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