Multi-Point Vehicle Inspection Checklist (General Service)

This multi-point vehicle inspection (MPI) checklist provides a comprehensive assessment of all major vehicle systems during routine service visits, enabling technicians to identify safety concerns and recommend needed services. Aligned with ASE (Automotive Service Excellence) inspection standards and manufacturer recommended maintenance schedules. Complete this inspection with every oil change, tire rotation, or service visit to provide customers with a complete vehicle health assessment.

  • Industry: Automotive Service
  • Frequency: Per Service Visit
  • Estimated Time: 20-30 minutes
  • Role: Service Technician / ASE Certified Technician
  • Total Items: 33
  • Compliance: ASE (Automotive Service Excellence) Standards, SAE J1979 OBD-II Diagnostic Standards, FMVSS Safety Systems Requirements, EPA Emission Standards, UK MOT Inspection Standards

Fluid Levels & Filter Conditions

Check all fluid levels and assess filter conditions. These are the most common maintenance items affecting vehicle longevity.

  • Engine oil level correct and condition acceptable (color/texture)?
  • Coolant level correct in overflow reservoir and radiator (cold check)?
  • Transmission fluid level and condition assessed?
  • Brake fluid level correct and moisture content acceptable?
  • Power steering fluid level and condition acceptable?
  • Engine air filter inspected - condition acceptable?
  • Cabin air filter inspected - condition acceptable?

Brake System Inspection

Comprehensive brake system inspection covering pads, rotors, calipers, and brake lines.

  • Front brake pad thickness measured and within acceptable limits?
  • Rear brake pad thickness measured and within acceptable limits?
  • All rotors at or above minimum thickness specification and no heavy scoring?
  • Brake calipers slide freely and show no evidence of seizing?
  • Brake lines and hoses inspected - no cracks, swelling, or leaks?
  • Parking brake holds vehicle on incline and releases fully?

Tire, Wheel & Alignment Assessment

Inspect tire condition, tread depth, and wear patterns to identify alignment and suspension issues.

  • Tread depth measured on all four tires (document mm/32" readings)?
  • Tread wear pattern even across all tires (no cupping, edge wear, or center wear)?
  • Tire sidewalls free of bulges, cuts, and cracking?
  • TPMS warning light off and all sensors reading correctly?
  • No vibration reported by customer indicating wheel balance or alignment issue?

Lighting & Electrical Systems

Verify all exterior and interior lighting systems for safety compliance and customer visibility.

  • All headlights (low beam, high beam) functional and properly aimed?
  • Tail lights, brake lights, and third brake light functional?
  • All turn signals (front, rear, side) functional?
  • Reverse lights illuminate when transmission in reverse?
  • Battery and charging system tested (voltage and load)?

Suspension & Steering Inspection

Inspect steering and suspension components for wear. Worn suspension components affect handling and tire wear.

  • Ball joints and tie rod ends inspected for play and wear?
  • Shock absorbers and struts show no leaking and adequate damping?
  • CV boots intact with no cracking or grease spray indicating failure?
  • Steering wheel free play within acceptable limits (under 2 inches)?
  • Visible suspension bushings intact with no cracking or separation?

Under-Hood Systems & Belts

Inspect all under-hood systems, belts, and hoses for wear and condition.

  • Serpentine/accessory drive belt shows no cracking, fraying, or glazing?
  • Radiator hoses firm, no soft spots, cracking, or bulging?
  • Battery terminals clean, tight, and free of corrosion?
  • Cooling system pressure tested - no internal or external leaks?
  • Windshield wiper blades in good condition - no streaking or chattering?

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Why Use This Multi-Point Vehicle Inspection Checklist (General Service)?

This multi-point vehicle inspection checklist (general service) helps automotive service teams maintain compliance and operational excellence. Designed for service technician / ase certified technician professionals, this checklist covers 33 critical inspection points across 6 sections. Recommended frequency: per service visit.

Ensures compliance with ASE (Automotive Service Excellence) Standards, SAE J1979 OBD-II Diagnostic Standards, FMVSS Safety Systems Requirements, EPA Emission Standards, UK MOT Inspection Standards, India Motor Vehicles Act 1988, Australia Australian Road Rules. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Multi-Point Vehicle Inspection Checklist (General Service) cover?

This checklist covers 33 inspection items across 6 sections: Fluid Levels & Filter Conditions, Brake System Inspection, Tire, Wheel & Alignment Assessment, Lighting & Electrical Systems, Suspension & Steering Inspection, Under-Hood Systems & Belts. It is designed for automotive service operations and compliance.

How often should this checklist be completed?

This checklist should be completed per service visit. Each completion takes approximately 20-30 minutes.

Who should use this Multi-Point Vehicle Inspection Checklist (General Service)?

This checklist is designed for Service Technician / ASE Certified Technician professionals in the automotive service industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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