Emergency Shower and Eyewash Weekly Check Checklist [FREE PDF]

Emergency eyewash stations and safety showers are required by OSHA 29 CFR 1910.151(c) wherever employees are exposed to injurious corrosive materials, and must conform to ANSI/ISEA Z358.1-2014 performance standards including weekly activation. Weekly flushing is mandatory to prevent microbial contamination of stagnant water and to verify that units are unobstructed and functional at all times. Failure to maintain these units can result in OSHA citations, compromised emergency response capability

  • Industry: Chemical Manufacturing
  • Frequency: Weekly
  • Estimated Time: 15-25 minutes
  • Role: Chemical Safety Officer
  • Total Items: 35
  • Compliance: OSHA 29 CFR 1910.151(c) - Medical Services and First Aid, ANSI/ISEA Z358.1-2014 - Emergency Eyewash and Shower Equipment, OSHA 1910.1200 HazCom GHS - Hazard Communication Standard, EPA 40 CFR 112 SPCC - Spill Prevention Control and Countermeasure, OSHA 29 CFR 1910.119 PSM - Process Safety Management

Accessibility and Clearance

Confirm the unit is immediately accessible and unobstructed for emergency use.

  • Is the emergency unit located within 10 seconds or 55 feet of the identified hazard area?
  • Is the path to the unit free from all obstructions and immediately traversable?
  • Is the unit located on the same level as the hazard with no steps or obstacles?
  • Is the unit clearly identified with a highly visible sign per ANSI standards?
  • Is the area around the unit adequately lit for emergency use?

Eyewash Unit Physical Inspection

Inspect the eyewash station for physical integrity, cleanliness, and correct configuration.

  • Are the eyewash nozzles or heads free from dust covers, caps, or debris that could delay activation?
  • Are both eyewash nozzle heads present, undamaged, and correctly positioned?
  • Is the eyewash basin clean and free from chemical contamination, sediment, or algae?
  • Is the eyewash activation handle or paddle functioning without requiring tools or excessive force?
  • Is the eyewash head height between 33 and 45 inches from the floor?

Safety Shower Physical Inspection

Inspect the safety shower head, pull rod, and structure for integrity and correct configuration.

  • Is the shower head free from corrosion, mineral deposits, or physical damage?
  • Is the pull rod or activation lever present, unobstructed, and clearly identifiable?
  • Is the shower head located between 82 and 96 inches above the floor?
  • Is there at least 16 inches of clear space in all directions from the shower center point?
  • Does the shower valve stay open without continuous operator assistance?

Weekly Activation and Flow Test

Activate the unit to verify water flow, temperature, pressure, and system integrity.

  • Was the eyewash unit activated and flushed for a minimum of 3 minutes during this inspection?
  • Was the safety shower activated and confirmed to deliver at least 20 GPM?
  • Is the water temperature tepid, between 60°F and 100°F?
  • Did the water run clear without discoloration, sediment, or unusual odor within 30 seconds of activation?
  • Did the unit self-close properly when deactivated, with no residual leaks from valves or connections?

Plumbing and Water Supply Verification

Verify that the water supply system is functional and meets minimum pressure and volume requirements.

  • Is the supply shut-off valve confirmed to be in the fully open position?
  • Are there visible signs of leaks, corrosion, or damage to supply pipes or connections?
  • Is a tempering valve or thermostatic mixing valve installed to ensure tepid water delivery?
  • For self-contained units, is the fluid level and condition within manufacturer specifications?
  • Is the drain in the shower/eyewash area functional and clear of blockages?

Chemical Hazard Context Review

Confirm that the unit type and location are appropriate for the chemical hazards present in the area.

  • Is the unit type (eyewash only, combination, or drench hose) appropriate for the chemical hazards in this zone?
  • Are SDS sheets for chemicals used in this area available and reviewed for emergency first aid requirements?
  • Are workers in this area trained on the location and operation of emergency eyewash and shower equipment?
  • Is there a secondary unit available if this unit is out of service for maintenance?
  • Have any new chemicals been introduced to this area since the last inspection that may require unit relocation or upgrade?

Inspection Closeout and Documentation

Record inspection results, document deficiencies, and confirm the unit status for the coming week.

  • Does this unit pass all inspection criteria and remain in service?
  • Has the inspection log tag at the unit been updated with today's date and inspector initials?
  • Are all identified deficiencies documented with a corrective action and assigned responsible party?
  • Have deficiencies affecting unit operability been escalated to the EHS Manager or facility maintenance immediately?
  • Additional notes, observations, or photos from this inspection?

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Why Use This Emergency Shower and Eyewash Weekly Check Checklist [FREE PDF]?

This emergency shower and eyewash weekly check checklist [free pdf] helps chemical manufacturing teams maintain compliance and operational excellence. Designed for chemical safety officer professionals, this checklist covers 35 critical inspection points across 7 sections. Recommended frequency: weekly.

Ensures compliance with OSHA 29 CFR 1910.151(c) - Medical Services and First Aid, ANSI/ISEA Z358.1-2014 - Emergency Eyewash and Shower Equipment, OSHA 1910.1200 HazCom GHS - Hazard Communication Standard, EPA 40 CFR 112 SPCC - Spill Prevention Control and Countermeasure, OSHA 29 CFR 1910.119 PSM - Process Safety Management. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Emergency Shower and Eyewash Weekly Check Checklist [FREE PDF] cover?

This checklist covers 35 inspection items across 7 sections: Accessibility and Clearance, Eyewash Unit Physical Inspection, Safety Shower Physical Inspection, Weekly Activation and Flow Test, Plumbing and Water Supply Verification, Chemical Hazard Context Review, Inspection Closeout and Documentation. It is designed for chemical manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed weekly. Each completion takes approximately 15-25 minutes.

Who should use this Emergency Shower and Eyewash Weekly Check Checklist [FREE PDF]?

This checklist is designed for Chemical Safety Officer professionals in the chemical manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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