Australia Forklift Pre-Start Inspection Checklist (AS 2359)

This forklift pre-start inspection checklist ensures compliance with AS 2359 (Powered industrial trucks), WHS Regulations high-risk work licensing requirements, and SafeWork Australia guidance. All forklift operators must hold a current high-risk work licence (LF class). Pre-start inspections must be completed before each shift to identify defects and ensure safe operation.

Industry: Transport & Logistics
Frequency: Daily (before each shift)
Estimated Time: 10-15 minutes
Role: Forklift Operator / Warehouse Supervisor
Total Items: 30
Compliance: AS 2359, WHS Regulations 2011, SafeWork Australia HRW Licensing, AS 2359.1

Licensing & Documentation

Operator licensing verification per WHS Regulations.

Operator holds current HRW licence (LF class)?
Licence card carried by operator?
Forklift log book available and current?
Operator authorised by employer to operate this forklift?

Visual Inspection

External visual checks before operation.

Tyres in good condition (no excessive wear, cuts)?
Forks straight, not cracked or worn?
Mast and chains free from damage and properly lubricated?
No hydraulic fluid leaks?
No significant body damage affecting safety?

Fluid Levels & Power

Fluid and power source checks.

Fuel/LPG level adequate for shift?
Battery charge adequate for shift (electric)?
Engine oil at correct level?
Coolant level adequate?
Hydraulic fluid at correct level?

Safety Devices

Safety device functionality checks.

Horn working?
Headlights and tail lights working?
Flashing beacon/strobe light working?
Reverse alarm/beeper working?
Overhead guard secure and undamaged?
Seatbelt/operator restraint functional?

Operational Check

Functional checks during operation.

Service brakes effective?
Parking brake holds on incline?
Steering operates smoothly without excessive play?
Lift and lower functions operate smoothly?
Tilt forward and back operates correctly?

Work Environment Assessment

Workplace conditions for safe forklift operation.

Floor surfaces clean, dry, and in good condition?
Traffic management plan in place (separation of pedestrians)?
Aisle widths adequate for forklift operation?
Speed limits posted and observed?
Defects or observations noted

Related Equipment Maintenance Checklists

Why Use This Australia Forklift Pre-Start Inspection Checklist (AS 2359)?

This australia forklift pre-start inspection checklist (as 2359) helps transport & logistics teams maintain compliance and operational excellence. Designed for forklift operator / warehouse supervisor professionals, this checklist covers 30 critical inspection points across 6 sections. Recommended frequency: daily (before each shift).

Ensures compliance with AS 2359, WHS Regulations 2011, SafeWork Australia HRW Licensing, AS 2359.1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Australia Forklift Pre-Start Inspection Checklist (AS 2359) cover?

This checklist covers 30 inspection items across 6 sections: Licensing & Documentation, Visual Inspection, Fluid Levels & Power, Safety Devices, Operational Check, Work Environment Assessment. It is designed for transport & logistics operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily (before each shift). Each completion takes approximately 10-15 minutes.

Who should use this Australia Forklift Pre-Start Inspection Checklist (AS 2359)?

This checklist is designed for Forklift Operator / Warehouse Supervisor professionals in the transport & logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.