India Dairy Plant HACCP Checklist

Comprehensive India dairy plant HACCP checklist.

  • Industry: Manufacturing
  • Frequency: Daily/Weekly
  • Estimated Time: 30-45 minutes
  • Role: Quality Manager/Production Manager
  • Total Items: 24
  • Compliance: FSSAI Regulations, Codex Dairy Standards, IS 5550

Milk Reception

Raw milk receiving

  • Milk temperature <8°C on receipt?
  • Quality tests (MBRT, COB) done?
  • Adulteration check done?

Pasteurization

Heat treatment

  • 72°C for 15 seconds achieved?
  • Phosphatase test negative?
  • Flow diversion valve working?

Packaging

Product packaging

  • Packaging area hygienic?
  • Date coding accurate?
  • Seal integrity checked?

Cold Chain

Storage and distribution

  • Cold storage <4°C?
  • FIFO system followed?

Machine Guarding & Safety

OSHA 1910 Subpart O machine safety

  • Machine guards in place and functional?
  • Emergency stop buttons tested?
  • Safety light curtains operational?
  • Safety interlocks functional?

Chemical & Hazardous Materials

HazCom and chemical safety per OSHA 1910.1200

  • SDS sheets available for all chemicals?
  • All chemical containers properly labeled?
  • Secondary containment in place?

Ergonomics & Workplace Design

Ergonomic risk assessment

  • Workstation heights appropriate?
  • Lifting aids available where needed?
  • Anti-fatigue mats at standing stations?

Quality Control Checks

Product quality verification

  • Measurement tools calibrated?
  • Defect rate within acceptable limits?
  • First article inspection completed?

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Why Use This India Dairy Plant HACCP Checklist?

This india dairy plant haccp checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality manager/production manager professionals, this checklist covers 24 critical inspection points across 8 sections. Recommended frequency: daily/weekly.

Ensures compliance with FSSAI Regulations, Codex Dairy Standards, IS 5550. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the India Dairy Plant HACCP Checklist cover?

This checklist covers 24 inspection items across 8 sections: Milk Reception, Pasteurization, Packaging, Cold Chain, Machine Guarding & Safety, Chemical & Hazardous Materials, Ergonomics & Workplace Design, Quality Control Checks. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily/weekly. Each completion takes approximately 30-45 minutes.

Who should use this India Dairy Plant HACCP Checklist?

This checklist is designed for Quality Manager/Production Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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