FSSAI Food Processing Plant Inspection Checklist
This checklist covers GMP (Good Manufacturing Practices) compliance for food processing units as required under FSSAI Schedule 4 and FSS (Food Products Standards) Regulations 2011. Designed for production managers, QA officers, and FSSAI inspectors in Indian food manufacturing.
- Industry: Food Manufacturing
- Frequency: Weekly / Monthly
- Estimated Time: 45-60 minutes
- Role: QA Manager / FSSAI Inspector / Production Manager
- Total Items: 26
- Compliance: Food Safety and Standards Act 2006 Schedule 4, FSS (Licensing and Registration) Regulations 2011, Codex Alimentarius GMP Guidelines CAC/RCP 1-1969, IS 15000:1998 Food Hygiene - GMP
Premises and Layout (GMP)
Premises design and construction for food safety.
- Factory located away from sources of pollution and flood-prone areas?
- One-way product flow from raw to finished (no cross-contamination)?
- Internal walls tiled or epoxy-coated to 1.5m height minimum?
- Drainage system adequate with traps and grills?
- Pest control programme by licensed operator in place?
Equipment and Utensils
Condition and maintenance of food processing equipment.
- All food contact surfaces made of food-grade, non-reactive material?
- Equipment cleaned and sanitised per written schedule?
- Weighing scales, thermometers calibrated with records?
- Preventive maintenance schedule for all equipment followed?
Raw Materials and Incoming Inspection
Control of raw materials and incoming goods.
- Raw materials sourced only from approved / FSSAI-compliant suppliers?
- Incoming raw material inspection and testing conducted?
- Raw materials stored off floor on racks, away from walls?
- Allergen controls in place for cross-contact prevention?
Process Control and HACCP
Process control and hazard analysis at critical control points.
- Critical Control Points (CCPs) identified, monitored, and recorded?
- Process parameters (temperature, pressure, time) within limits?
- Deviation procedures for CCP failures documented?
- Non-conforming product identified and isolated before release?
Packaging and Labelling
Compliance with FSSAI labelling regulations.
- All packaged products labelled per FSS (Labelling) Regulations 2011?
- FSSAI logo and license number printed on all labels?
- Packaging material food-grade and from approved suppliers?
- Batch coding and traceability system operational?
- Observations / non-conformances identified
Records and Quality System
Document control and quality records.
- Written SOPs for all critical operations available?
- Finished product testing by NABL-accredited lab with records?
- Customer complaint register maintained?
- Product recall procedure tested in last 12 months?
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Why Use This FSSAI Food Processing Plant Inspection Checklist?
This fssai food processing plant inspection checklist helps food manufacturing teams maintain compliance and operational excellence. Designed for qa manager / fssai inspector / production manager professionals, this checklist covers 26 critical inspection points across 6 sections. Recommended frequency: weekly / monthly.
Ensures compliance with Food Safety and Standards Act 2006 Schedule 4, FSS (Licensing and Registration) Regulations 2011, Codex Alimentarius GMP Guidelines CAC/RCP 1-1969, IS 15000:1998 Food Hygiene - GMP. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the FSSAI Food Processing Plant Inspection Checklist cover?
This checklist covers 26 inspection items across 6 sections: Premises and Layout (GMP), Equipment and Utensils, Raw Materials and Incoming Inspection, Process Control and HACCP, Packaging and Labelling, Records and Quality System. It is designed for food manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed weekly / monthly. Each completion takes approximately 45-60 minutes.
Who should use this FSSAI Food Processing Plant Inspection Checklist?
This checklist is designed for QA Manager / FSSAI Inspector / Production Manager professionals in the food manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.