SPC Process Control Chart Review Checklist

This SPC control chart review checklist ensures proper statistical process control monitoring, identification of special cause variation, and process capability assessment.

  • Industry: Manufacturing
  • Frequency: Per Shift / Daily
  • Estimated Time: 15-20 minutes
  • Role: Quality Technician / Process Engineer / Quality Engineer
  • Total Items: 31
  • Compliance: IATF 16949 Section 9.1.1.1, ISO 9001:2015 Section 9.1, AIAG SPC Manual, Six Sigma Methodology

Chart Documentation

Control chart setup verification

  • Chart type
  • Specification limits documented
  • Control limits current and valid
  • Subgroup size documented
  • Sampling frequency documented
  • Measurement system identified

Data Collection Review

Data collection practices verification

  • Data plotted through current production
  • No missing data points
  • Data entries legible and clear
  • Statistics calculated correctly
  • Measurement equipment calibrated

Process Stability Analysis

Control chart pattern analysis

  • No points outside control limits
  • No run of 7 or more points on one side of center
  • No trend of 7 or more points continuously up or down
  • No unusual patterns (cycles, stratification)
  • 2/3 of points in middle third of control limits
  • Process appears statistically stable

Process Capability

Capability index verification

  • Cpk calculated and current
  • Current Cpk value
  • Cpk meets minimum requirement (typically ≥1.33)
  • Ppk calculated (if required)
  • Capability trending stable or improving

Out-of-Control Reaction

Response to special cause variation

  • Any out-of-control events this period
  • Reaction plan followed (if applicable)
  • Root cause identified (if applicable)
  • Corrective action implemented
  • Suspect product disposition documented

Review Sign-Off

Review completion and actions

  • Process acceptable for continued production
  • Action required
  • Action details (if any)
  • Reviewer Signature

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Why Use This SPC Process Control Chart Review Checklist?

This spc process control chart review checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality technician / process engineer / quality engineer professionals, this checklist covers 31 critical inspection points across 6 sections. Recommended frequency: per shift / daily.

Ensures compliance with IATF 16949 Section 9.1.1.1, ISO 9001:2015 Section 9.1, AIAG SPC Manual, Six Sigma Methodology. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the SPC Process Control Chart Review Checklist cover?

This checklist covers 31 inspection items across 6 sections: Chart Documentation, Data Collection Review, Process Stability Analysis, Process Capability, Out-of-Control Reaction, Review Sign-Off. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed per shift / daily. Each completion takes approximately 15-20 minutes.

Who should use this SPC Process Control Chart Review Checklist?

This checklist is designed for Quality Technician / Process Engineer / Quality Engineer professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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