Manufacturing APQP Phase Gate Review Checklist

Comprehensive APQP (Advanced Product Quality Planning) phase gate review checklist.

  • Industry: Manufacturing
  • Frequency: Per phase gate
  • Estimated Time: 60-90 minutes
  • Role: Program Manager/Quality
  • Total Items: 22
  • Compliance: AIAG APQP, IATF 16949

Phase Deliverables

Required outputs

  • All phase deliverables complete?
  • Deliverables approved by required parties?

Timing

Schedule status

  • Project on schedule?
  • Recovery plan in place (if behind)?

Risks

Risk assessment

  • Risks identified and assessed?
  • Risk mitigations in place?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing APQP Phase Gate Review Checklist?

This manufacturing apqp phase gate review checklist helps manufacturing teams maintain compliance and operational excellence. Designed for program manager/quality professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: per phase gate.

Ensures compliance with AIAG APQP, IATF 16949. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing APQP Phase Gate Review Checklist cover?

This checklist covers 22 inspection items across 8 sections: Phase Deliverables, Timing, Risks, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed per phase gate. Each completion takes approximately 60-90 minutes.

Who should use this Manufacturing APQP Phase Gate Review Checklist?

This checklist is designed for Program Manager/Quality professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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