Manufacturing Control Plan Audit Checklist
Comprehensive control plan implementation audit checklist.
- Industry: Manufacturing
- Frequency: Quarterly/Annually
- Estimated Time: 30-60 minutes
- Role: Quality Auditor
- Total Items: 23
- Compliance: AIAG APQP, IATF 16949
Documentation
Control plan
- Control plan revision current?
- Linked to current PFMEA?
Implementation
Shop floor
- Controls implemented as specified?
- Inspection frequencies followed?
- Specified gages being used?
Reaction Plans
Out of control
- Reaction plans defined?
- Operators aware of reaction plans?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Control Plan Audit Checklist?
This manufacturing control plan audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality auditor professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: quarterly/annually.
Ensures compliance with AIAG APQP, IATF 16949. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Control Plan Audit Checklist cover?
This checklist covers 23 inspection items across 8 sections: Documentation, Implementation, Reaction Plans, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed quarterly/annually. Each completion takes approximately 30-60 minutes.
Who should use this Manufacturing Control Plan Audit Checklist?
This checklist is designed for Quality Auditor professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.