Manufacturing Customer Complaint Investigation Checklist

Comprehensive customer complaint investigation checklist.

  • Industry: Manufacturing
  • Frequency: Per complaint
  • Estimated Time: 45-90 minutes
  • Role: Quality Manager
  • Total Items: 22
  • Compliance: ISO 9001, ISO 10002

Complaint Receipt

Initial processing

  • Complaint logged in system?
  • Customer acknowledged?

Investigation

Root cause

  • Returned samples reviewed (if available)?
  • Manufacturing records reviewed?
  • Root cause identified?

Corrective Action

CA implementation

  • Corrective action implemented?
  • Effectiveness verified?

Customer Response

Customer communication

  • Response sent to customer?
  • Customer satisfaction verified?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

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Why Use This Manufacturing Customer Complaint Investigation Checklist?

This manufacturing customer complaint investigation checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality manager professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: per complaint.

Ensures compliance with ISO 9001, ISO 10002. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Customer Complaint Investigation Checklist cover?

This checklist covers 22 inspection items across 8 sections: Complaint Receipt, Investigation, Corrective Action, Customer Response, Machine Guarding, Chemical Safety, Ergonomics, Quality Control. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed per complaint. Each completion takes approximately 45-90 minutes.

Who should use this Manufacturing Customer Complaint Investigation Checklist?

This checklist is designed for Quality Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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