Manufacturing Emergency Action Plan Drill Evaluation Checklist

Comprehensive emergency drill evaluation checklist.

  • Industry: Manufacturing
  • Frequency: Per drill
  • Estimated Time: 20-30 minutes
  • Role: EHS Manager
  • Total Items: 22
  • Compliance: OSHA 1910.38, NFPA 1

Notification

Alarm/alert

  • Alarm audible throughout facility?
  • PA announcement clear (if used)?

Evacuation

Building evacuation

  • Orderly evacuation?
  • Proper exit routes used?
  • Assembly areas correct?

Accountability

Personnel accounting

  • Headcount completed?
  • All personnel accounted for?

Timing

Evacuation time

  • Evacuation time recorded?
  • Evacuation time acceptable?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

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Why Use This Manufacturing Emergency Action Plan Drill Evaluation Checklist?

This manufacturing emergency action plan drill evaluation checklist helps manufacturing teams maintain compliance and operational excellence. Designed for ehs manager professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: per drill.

Ensures compliance with OSHA 1910.38, NFPA 1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Emergency Action Plan Drill Evaluation Checklist cover?

This checklist covers 22 inspection items across 8 sections: Notification, Evacuation, Accountability, Timing, Machine Guarding, Chemical Safety, Ergonomics, Quality Control. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed per drill. Each completion takes approximately 20-30 minutes.

Who should use this Manufacturing Emergency Action Plan Drill Evaluation Checklist?

This checklist is designed for EHS Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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