Manufacturing Ergonomics Workstation Assessment Checklist

Comprehensive ergonomics workstation assessment checklist.

  • Industry: Manufacturing
  • Frequency: Annually/Per complaint
  • Estimated Time: 20-30 minutes
  • Role: EHS/Ergonomist
  • Total Items: 22
  • Compliance: OSHA Guidelines, NIOSH, ANSI Z-365

Posture

Body positioning

  • Neutral postures maintained?
  • Work surface at appropriate height?

Repetitive Motion

Task repetition

  • Highly repetitive tasks identified?
  • Job rotation available?

Force/Lifting

Material handling

  • Excessive force required?
  • Lifting aids available?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing Ergonomics Workstation Assessment Checklist?

This manufacturing ergonomics workstation assessment checklist helps manufacturing teams maintain compliance and operational excellence. Designed for ehs/ergonomist professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: annually/per complaint.

Ensures compliance with OSHA Guidelines, NIOSH, ANSI Z-365. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Ergonomics Workstation Assessment Checklist cover?

This checklist covers 22 inspection items across 8 sections: Posture, Repetitive Motion, Force/Lifting, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed annually/per complaint. Each completion takes approximately 20-30 minutes.

Who should use this Manufacturing Ergonomics Workstation Assessment Checklist?

This checklist is designed for EHS/Ergonomist professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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