Manufacturing Fall Protection Equipment Inspection Checklist

Comprehensive fall protection equipment inspection checklist.

  • Industry: Manufacturing
  • Frequency: Before each use/Annually
  • Estimated Time: 15-20 minutes
  • Role: User/Safety Personnel
  • Total Items: 23
  • Compliance: OSHA 1910.140, ANSI Z359.1, ANSI Z359.14

Full Body Harness

Harness inspection

  • Webbing free of cuts, burns, abrasion?
  • Hardware undamaged and functional?
  • Labels legible?

Lanyard/SRL

Connecting device

  • Lanyard/SRL in good condition?
  • Shock absorber not deployed?
  • Snap hooks functioning properly?

Inspection Status

Annual inspection

  • Annual competent person inspection current?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing Fall Protection Equipment Inspection Checklist?

This manufacturing fall protection equipment inspection checklist helps manufacturing teams maintain compliance and operational excellence. Designed for user/safety personnel professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: before each use/annually.

Ensures compliance with OSHA 1910.140, ANSI Z359.1, ANSI Z359.14. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Fall Protection Equipment Inspection Checklist cover?

This checklist covers 23 inspection items across 8 sections: Full Body Harness, Lanyard/SRL, Inspection Status, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed before each use/annually. Each completion takes approximately 15-20 minutes.

Who should use this Manufacturing Fall Protection Equipment Inspection Checklist?

This checklist is designed for User/Safety Personnel professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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