Manufacturing Forklift Daily Pre-Shift Inspection Checklist

Comprehensive forklift daily inspection checklist for manufacturing and warehouse operations.

  • Industry: Manufacturing
  • Frequency: Daily/Per shift
  • Estimated Time: 5-10 minutes
  • Role: Forklift Operator
  • Total Items: 23
  • Compliance: OSHA 1910.178, ANSI B56.1

Fluids

Fluid levels

  • Fuel/charge adequate?
  • Engine/hydraulic oil level ok?
  • Coolant level ok (if applicable)?

Tires/Wheels

Tire condition

  • Tires in good condition?
  • Lug nuts tight?

Forks/Mast

Lifting components

  • Forks in good condition (no cracks)?
  • Mast and chains in good condition?
  • No hydraulic leaks?

Controls/Safety

Operating controls

  • Service and parking brakes work?
  • Steering responsive?
  • Horn working?
  • Lights working?
  • Backup alarm working?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

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Why Use This Manufacturing Forklift Daily Pre-Shift Inspection Checklist?

This manufacturing forklift daily pre-shift inspection checklist helps manufacturing teams maintain compliance and operational excellence. Designed for forklift operator professionals, this checklist covers 23 critical inspection points across 7 sections. Recommended frequency: daily/per shift.

Ensures compliance with OSHA 1910.178, ANSI B56.1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Forklift Daily Pre-Shift Inspection Checklist cover?

This checklist covers 23 inspection items across 7 sections: Fluids, Tires/Wheels, Forks/Mast, Controls/Safety, Machine Guarding, Chemical Safety, Ergonomics. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily/per shift. Each completion takes approximately 5-10 minutes.

Who should use this Manufacturing Forklift Daily Pre-Shift Inspection Checklist?

This checklist is designed for Forklift Operator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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