Manufacturing Gage R&R Study Checklist
Comprehensive Gage R&R measurement system analysis checklist.
- Industry: Manufacturing
- Frequency: Per gage/method
- Estimated Time: 60-120 minutes
- Role: Quality Engineer
- Total Items: 23
- Compliance: AIAG MSA, IATF 16949, ISO/TS 16949
Study Setup
Study design
- Minimum 2-3 operators selected?
- Minimum 10 parts selected?
- Minimum 2-3 trials planned?
Study Execution
Data collection
- Parts measured in random order?
- Operators blind to part numbers?
Analysis
Results review
- %GRR calculated?
- %GRR acceptable (<10% preferred, <30% marginal)?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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- In-Process Quality Check Checklist
- Daily Preventive Maintenance Walkthrough
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