Manufacturing Gage R&R Study Checklist
Comprehensive Gage R&R measurement system analysis checklist.
- Industry: Manufacturing
- Frequency: Per gage/method
- Estimated Time: 60-120 minutes
- Role: Quality Engineer
- Total Items: 23
- Compliance: AIAG MSA, IATF 16949, ISO/TS 16949
Study Setup
Study design
- Minimum 2-3 operators selected?
- Minimum 10 parts selected?
- Minimum 2-3 trials planned?
Study Execution
Data collection
- Parts measured in random order?
- Operators blind to part numbers?
Analysis
Results review
- %GRR calculated?
- %GRR acceptable (<10% preferred, <30% marginal)?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Gage R&R Study Checklist?
This manufacturing gage r&r study checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality engineer professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: per gage/method.
Ensures compliance with AIAG MSA, IATF 16949, ISO/TS 16949. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Gage R&R Study Checklist cover?
This checklist covers 23 inspection items across 8 sections: Study Setup, Study Execution, Analysis, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per gage/method. Each completion takes approximately 60-120 minutes.
Who should use this Manufacturing Gage R&R Study Checklist?
This checklist is designed for Quality Engineer professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.