Manufacturing Inventory Cycle Count Checklist
Comprehensive inventory cycle count checklist.
- Industry: Manufacturing
- Frequency: Per count schedule
- Estimated Time: 30-60 minutes
- Role: Warehouse/Inventory
- Total Items: 22
- Compliance: ISO 9001, Company Procedures
Preparation
Pre-count
- Count list obtained?
- Count area organized?
Counting
Physical count
- All items in zone counted?
- Recounts performed for variances?
Reconciliation
System update
- Variances investigated?
- System updated with corrections?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Inventory Cycle Count Checklist?
This manufacturing inventory cycle count checklist helps manufacturing teams maintain compliance and operational excellence. Designed for warehouse/inventory professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: per count schedule.
Ensures compliance with ISO 9001, Company Procedures. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Inventory Cycle Count Checklist cover?
This checklist covers 22 inspection items across 8 sections: Preparation, Counting, Reconciliation, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per count schedule. Each completion takes approximately 30-60 minutes.
Who should use this Manufacturing Inventory Cycle Count Checklist?
This checklist is designed for Warehouse/Inventory professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.