Manufacturing Kanban System Audit Checklist
Comprehensive Kanban pull system audit checklist for manufacturing lean operations.
- Industry: Manufacturing
- Frequency: Monthly
- Estimated Time: 20-30 minutes
- Role: Lean Coordinator
- Total Items: 23
- Compliance: Lean Manufacturing, Just-in-Time
Kanban Cards
Card management
- Kanban card information accurate?
- Cards clearly visible?
- No missing or damaged cards?
Quantities
Lot sizes
- Standard quantities maintained?
- No overproduction beyond Kanban limits?
Material Flow
Pull system
- FIFO maintained?
- Visual controls in place?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Kanban System Audit Checklist?
This manufacturing kanban system audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for lean coordinator professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: monthly.
Ensures compliance with Lean Manufacturing, Just-in-Time. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Kanban System Audit Checklist cover?
This checklist covers 23 inspection items across 8 sections: Kanban Cards, Quantities, Material Flow, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed monthly. Each completion takes approximately 20-30 minutes.
Who should use this Manufacturing Kanban System Audit Checklist?
This checklist is designed for Lean Coordinator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.