Manufacturing Value Stream Map Assessment Checklist
Comprehensive value stream mapping assessment checklist for lean manufacturing.
- Industry: Manufacturing
- Frequency: Quarterly/Annually
- Estimated Time: 60-120 minutes
- Role: Lean Manager
- Total Items: 23
- Compliance: Lean Manufacturing, Toyota Production System
Current State
As-is mapping
- Current state map completed?
- Lead time calculated?
- Process times documented?
Waste Identification
Seven wastes
- Seven wastes identified?
- Non-value-added time calculated?
Future State
To-be vision
- Future state map developed?
- Implementation plan created?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
Related Manufacturing Checklists
- Automotive LOTO (Energy Isolation) Checklist
- 5S Workplace Audit
- Gemba Walk Checklist
- Visual Management Check
- Manufacturing Waste Disposal Verification Checklist
- Manufacturing Waterjet Cutter Safety Inspection Checklist
- Manufacturing Welding WPS Verification Checklist
- Manufacturing Wire EDM Safety Inspection Checklist
Related Lean Manufacturing Checklists
- 5S Workplace Audit - FREE Download
- Gemba Walk Checklist - FREE Download
- Visual Management Check - FREE Download
- Kanban System Audit - FREE Download
- Lean 5S Workplace Audit - FREE Download
- TPM Autonomous Maintenance Checklist - FREE Download
- Changeover SMED Audit - FREE Download
- Kaizen Event Audit Checklist - FREE Download
- Value Stream Mapping Review - FREE Download
- Manufacturing 5S Workplace Organization Audit Checklist - FREE Download
Why Use This Manufacturing Value Stream Map Assessment Checklist?
This manufacturing value stream map assessment checklist helps manufacturing teams maintain compliance and operational excellence. Designed for lean manager professionals, this checklist covers 23 critical inspection points across 8 sections. Recommended frequency: quarterly/annually.
Ensures compliance with Lean Manufacturing, Toyota Production System. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Value Stream Map Assessment Checklist cover?
This checklist covers 23 inspection items across 8 sections: Current State, Waste Identification, Future State, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed quarterly/annually. Each completion takes approximately 60-120 minutes.
Who should use this Manufacturing Value Stream Map Assessment Checklist?
This checklist is designed for Lean Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.