Manufacturing Standard Work Audit Checklist

Comprehensive standard work audit checklist for manufacturing operations.

  • Industry: Manufacturing
  • Frequency: Weekly/Monthly
  • Estimated Time: 20-30 minutes
  • Role: Supervisor/Lean Coordinator
  • Total Items: 22
  • Compliance: Lean Manufacturing, Toyota Production System

Standard Work Documentation

Posted documents

  • Standard work sheets posted?
  • Documentation current (latest revision)?

Work Adherence

Following standards

  • Work sequence being followed?
  • Takt time maintained?
  • Standard WIP correct?

Quality Checks

Built-in quality

  • Quality checks performed per standard?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing Standard Work Audit Checklist?

This manufacturing standard work audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for supervisor/lean coordinator professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: weekly/monthly.

Ensures compliance with Lean Manufacturing, Toyota Production System. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Standard Work Audit Checklist cover?

This checklist covers 22 inspection items across 8 sections: Standard Work Documentation, Work Adherence, Quality Checks, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed weekly/monthly. Each completion takes approximately 20-30 minutes.

Who should use this Manufacturing Standard Work Audit Checklist?

This checklist is designed for Supervisor/Lean Coordinator professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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