Manufacturing Nonconforming Material Control Checklist
Comprehensive nonconforming material control checklist.
- Industry: Manufacturing
- Frequency: Per occurrence
- Estimated Time: 15-20 minutes
- Role: Quality
- Total Items: 23
- Compliance: ISO 9001, AS9100
Identification
Material identification
- Nonconforming material clearly identified?
- NCR tag applied?
Segregation
Material isolation
- Material segregated from conforming product?
Disposition
Disposition decision
- Disposition determined (use-as-is, rework, scrap, return)?
- Disposition approved by authorized person?
Corrective Action
Root cause/CA
- Corrective action required?
- CAR initiated (if required)?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
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Why Use This Manufacturing Nonconforming Material Control Checklist?
This manufacturing nonconforming material control checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality professionals, this checklist covers 23 critical inspection points across 9 sections. Recommended frequency: per occurrence.
Ensures compliance with ISO 9001, AS9100. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Nonconforming Material Control Checklist cover?
This checklist covers 23 inspection items across 9 sections: Identification, Segregation, Disposition, Corrective Action, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per occurrence. Each completion takes approximately 15-20 minutes.
Who should use this Manufacturing Nonconforming Material Control Checklist?
This checklist is designed for Quality professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.