Manufacturing Poka-Yoke Error Proofing Verification Checklist
Comprehensive Poka-Yoke error-proofing device verification checklist.
- Industry: Manufacturing
- Frequency: Daily/Weekly
- Estimated Time: 15-20 minutes
- Role: Quality/Production
- Total Items: 25
- Compliance: Lean Manufacturing, Zero Defects
Poka-Yoke Devices
Device check
- All error-proofing devices functional?
- Sensors detecting correctly?
- Fixtures properly positioned?
Verification Testing
Function test
- Test parts run through system?
- Defective test parts properly detected?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
Production Sign-Off
Production documentation
- Batch records complete?
- Non-conformances logged?
- Shift Supervisor Signature
- Production Notes
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