Manufacturing Poka-Yoke Error Proofing Verification Checklist
Comprehensive Poka-Yoke error-proofing device verification checklist.
- Industry: Manufacturing
- Frequency: Daily/Weekly
- Estimated Time: 15-20 minutes
- Role: Quality/Production
- Total Items: 25
- Compliance: Lean Manufacturing, Zero Defects
Poka-Yoke Devices
Device check
- All error-proofing devices functional?
- Sensors detecting correctly?
- Fixtures properly positioned?
Verification Testing
Function test
- Test parts run through system?
- Defective test parts properly detected?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
Environmental Controls
Ventilation and monitoring
- Ventilation operating?
- Noise within limits?
- Lighting adequate?
Production Sign-Off
Production documentation
- Batch records complete?
- Non-conformances logged?
- Shift Supervisor Signature
- Production Notes
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Why Use This Manufacturing Poka-Yoke Error Proofing Verification Checklist?
This manufacturing poka-yoke error proofing verification checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality/production professionals, this checklist covers 25 critical inspection points across 8 sections. Recommended frequency: daily/weekly.
Ensures compliance with Lean Manufacturing, Zero Defects. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Poka-Yoke Error Proofing Verification Checklist cover?
This checklist covers 25 inspection items across 8 sections: Poka-Yoke Devices, Verification Testing, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls, Production Sign-Off. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily/weekly. Each completion takes approximately 15-20 minutes.
Who should use this Manufacturing Poka-Yoke Error Proofing Verification Checklist?
This checklist is designed for Quality/Production professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.