Manufacturing Process FMEA Review Checklist
Comprehensive Process FMEA review and update checklist.
- Industry: Manufacturing
- Frequency: Annually/Per change
- Estimated Time: 60-120 minutes
- Role: Quality/Process Engineer
- Total Items: 22
- Compliance: AIAG FMEA, IATF 16949, SAE J1739
Scope Review
FMEA coverage
- All process steps included?
- FMEA reflects current process?
Failure Analysis
Failure modes
- Potential failure modes identified?
- Effects properly assessed?
- Root causes identified?
Controls
Prevention/detection
- Current controls documented?
- Detection methods adequate?
Recommended Actions
Risk reduction
- High RPN items addressed?
- Actions assigned with due dates?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
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- Manufacturing Receiving Dock Security Checklist
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Why Use This Manufacturing Process FMEA Review Checklist?
This manufacturing process fmea review checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality/process engineer professionals, this checklist covers 22 critical inspection points across 8 sections. Recommended frequency: annually/per change.
Ensures compliance with AIAG FMEA, IATF 16949, SAE J1739. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing Process FMEA Review Checklist cover?
This checklist covers 22 inspection items across 8 sections: Scope Review, Failure Analysis, Controls, Recommended Actions, Machine Guarding, Chemical Safety, Ergonomics, Quality Control. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed annually/per change. Each completion takes approximately 60-120 minutes.
Who should use this Manufacturing Process FMEA Review Checklist?
This checklist is designed for Quality/Process Engineer professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.