Manufacturing PPE Program Audit Checklist

Comprehensive PPE program audit checklist.

  • Industry: Manufacturing
  • Frequency: Annually
  • Estimated Time: 30-45 minutes
  • Role: Safety Manager
  • Total Items: 24
  • Compliance: OSHA 1910.132-138, ANSI Z87.1, ANSI Z89.1

Hazard Assessment

PPE assessment

  • Workplace hazard assessment conducted?
  • Assessment documented (certification)?

PPE Selection

Appropriate PPE

  • Appropriate PPE selected for hazards?
  • Required PPE available to employees?

Training

Employee training

  • Training provided on PPE use?
  • Training documented?

Maintenance/Inspection

PPE condition

  • PPE regularly inspected?
  • Defective PPE replaced?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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