Manufacturing PPE Program Audit Checklist

Comprehensive PPE program audit checklist.

  • Industry: Manufacturing
  • Frequency: Annually
  • Estimated Time: 30-45 minutes
  • Role: Safety Manager
  • Total Items: 24
  • Compliance: OSHA 1910.132-138, ANSI Z87.1, ANSI Z89.1

Hazard Assessment

PPE assessment

  • Workplace hazard assessment conducted?
  • Assessment documented (certification)?

PPE Selection

Appropriate PPE

  • Appropriate PPE selected for hazards?
  • Required PPE available to employees?

Training

Employee training

  • Training provided on PPE use?
  • Training documented?

Maintenance/Inspection

PPE condition

  • PPE regularly inspected?
  • Defective PPE replaced?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing PPE Program Audit Checklist?

This manufacturing ppe program audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for safety manager professionals, this checklist covers 24 critical inspection points across 9 sections. Recommended frequency: annually.

Ensures compliance with OSHA 1910.132-138, ANSI Z87.1, ANSI Z89.1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing PPE Program Audit Checklist cover?

This checklist covers 24 inspection items across 9 sections: Hazard Assessment, PPE Selection, Training, Maintenance/Inspection, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed annually. Each completion takes approximately 30-45 minutes.

Who should use this Manufacturing PPE Program Audit Checklist?

This checklist is designed for Safety Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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