Manufacturing Overhead Crane Hoist Inspection Checklist

Comprehensive overhead crane and hoist inspection checklist for manufacturing facilities.

  • Industry: Manufacturing
  • Frequency: Monthly/Quarterly
  • Estimated Time: 20-30 minutes
  • Role: Maintenance/Inspector
  • Total Items: 22
  • Compliance: OSHA 1910.179, ASME B30.2, ASME B30.16

Wire Rope/Chain

Lifting media

  • Wire rope in good condition?
  • No kinks, birdcaging, or corrosion?

Hook

Lifting hook

  • Hook in good condition (not opened)?
  • Safety latch present and working?

Brakes

Holding brakes

  • Brakes holding properly?

Limit Switches

Travel limits

  • Upper limit switch working?
  • Lower limit switch working?

Controls

Operating controls

  • Pendant/remote in good condition?
  • All buttons functioning properly?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

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Why Use This Manufacturing Overhead Crane Hoist Inspection Checklist?

This manufacturing overhead crane hoist inspection checklist helps manufacturing teams maintain compliance and operational excellence. Designed for maintenance/inspector professionals, this checklist covers 22 critical inspection points across 9 sections. Recommended frequency: monthly/quarterly.

Ensures compliance with OSHA 1910.179, ASME B30.2, ASME B30.16. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Overhead Crane Hoist Inspection Checklist cover?

This checklist covers 22 inspection items across 9 sections: Wire Rope/Chain, Hook, Brakes, Limit Switches, Controls, Machine Guarding, Chemical Safety, Ergonomics, Quality Control. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed monthly/quarterly. Each completion takes approximately 20-30 minutes.

Who should use this Manufacturing Overhead Crane Hoist Inspection Checklist?

This checklist is designed for Maintenance/Inspector professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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