Manufacturing First Article Inspection FAI Checklist
Comprehensive first article inspection (FAI) checklist for new part qualification.
- Industry: Manufacturing
- Frequency: Per new part/process
- Estimated Time: 60-120 minutes
- Role: Quality Engineer
- Total Items: 21
- Compliance: AS9102, PPAP, ISO 9001
Design Records
Drawing review
- Latest drawing revision available?
- All characteristics identified?
Dimensional Data
Measurements
- All dimensions measured?
- Results recorded on FAI report?
- All dimensions within tolerance?
Material Verification
Material
- Material certification reviewed?
- Material per specification?
Process Verification
Special processes
- Special processes verified (heat treat, plating, etc.)?
Machine Guarding
OSHA 1910 Subpart O
- Machine guards in place?
- E-stop buttons tested?
- Safety interlocks functional?
- Light curtains operational?
Chemical Safety
OSHA 1910.1200 HazCom
- SDS sheets available?
- Containers labeled?
- Secondary containment?
Ergonomics
Ergonomic assessment
- Workstation heights OK?
- Lifting aids available?
- Anti-fatigue mats present?
Quality Control
Product quality
- Tools calibrated?
- Defect rate acceptable?
- First article approved?
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Why Use This Manufacturing First Article Inspection FAI Checklist?
This manufacturing first article inspection fai checklist helps manufacturing teams maintain compliance and operational excellence. Designed for quality engineer professionals, this checklist covers 21 critical inspection points across 8 sections. Recommended frequency: per new part/process.
Ensures compliance with AS9102, PPAP, ISO 9001. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Manufacturing First Article Inspection FAI Checklist cover?
This checklist covers 21 inspection items across 8 sections: Design Records, Dimensional Data, Material Verification, Process Verification, Machine Guarding, Chemical Safety, Ergonomics, Quality Control. It is designed for manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed per new part/process. Each completion takes approximately 60-120 minutes.
Who should use this Manufacturing First Article Inspection FAI Checklist?
This checklist is designed for Quality Engineer professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.