Manufacturing Energy Efficiency Audit Checklist

Comprehensive energy efficiency audit checklist.

  • Industry: Manufacturing
  • Frequency: Annually
  • Estimated Time: 60-120 minutes
  • Role: Facilities/Energy Manager
  • Total Items: 24
  • Compliance: ISO 50001, DOE Best Practices

Lighting

Lighting efficiency

  • LED lighting where applicable?
  • Occupancy sensors installed?

HVAC

Heating/cooling

  • Setpoints optimized?
  • Preventive maintenance current?

Compressed Air

Air system

  • Leak audit conducted?
  • Pressure optimized?

Motors

Motor efficiency

  • Premium efficiency motors used?
  • VFDs installed where applicable?

Machine Guarding

OSHA 1910 Subpart O

  • Machine guards in place?
  • E-stop buttons tested?
  • Safety interlocks functional?
  • Light curtains operational?

Chemical Safety

OSHA 1910.1200 HazCom

  • SDS sheets available?
  • Containers labeled?
  • Secondary containment?

Ergonomics

Ergonomic assessment

  • Workstation heights OK?
  • Lifting aids available?
  • Anti-fatigue mats present?

Quality Control

Product quality

  • Tools calibrated?
  • Defect rate acceptable?
  • First article approved?

Environmental Controls

Ventilation and monitoring

  • Ventilation operating?
  • Noise within limits?
  • Lighting adequate?

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Why Use This Manufacturing Energy Efficiency Audit Checklist?

This manufacturing energy efficiency audit checklist helps manufacturing teams maintain compliance and operational excellence. Designed for facilities/energy manager professionals, this checklist covers 24 critical inspection points across 9 sections. Recommended frequency: annually.

Ensures compliance with ISO 50001, DOE Best Practices. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Manufacturing Energy Efficiency Audit Checklist cover?

This checklist covers 24 inspection items across 9 sections: Lighting, HVAC, Compressed Air, Motors, Machine Guarding, Chemical Safety, Ergonomics, Quality Control, Environmental Controls. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed annually. Each completion takes approximately 60-120 minutes.

Who should use this Manufacturing Energy Efficiency Audit Checklist?

This checklist is designed for Facilities/Energy Manager professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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