Material Handling Crane Monthly Inspection Checklist
Comprehensive monthly crane inspection checklist per OSHA and ASME standards for overhead and gantry cranes in industrial facilities.
- Industry: Material Handling
- Frequency: Monthly
- Estimated Time: 45-60 minutes
- Role: Crane Inspector/Maintenance Supervisor
- Total Items: 22
- Compliance: OSHA 1910.179, ASME B30.2, ANSI/ASME B30.17
Wire Rope & Reeving
Wire rope condition per ASME B30.2
- No broken wires exceeding limits?
- Rope diameter within tolerance?
- Reeving properly threaded?
- Wire rope properly lubricated?
Hooks & Load Handling
Hook condition and attachments
- Hook throat opening within limits?
- Safety latch operational?
- Hook swivel rotates freely?
Brakes & Controls
Brake and control system testing
- Hoist brake holds rated load?
- Trolley brake functional?
- Bridge brake functional?
- All controls respond correctly?
Limit Switches & Safety Devices
Safety device testing
- Upper limit switch functional?
- Lower limit switch functional?
- Overload protection device tested?
Structural & Mechanical
Structural components and lubrication
- Girders straight (no deformation)?
- End trucks in good condition?
- Bridge/trolley wheels within tolerance?
- All lubrication points serviced?
Inspection Sign-Off
Documentation and corrective actions
- All defects documented?
- Required repairs scheduled?
- Crane safe to continue operation?
- Inspector Signature
Related Material Handling Checklists
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Why Use This Material Handling Crane Monthly Inspection Checklist?
This material handling crane monthly inspection checklist helps material handling teams maintain compliance and operational excellence. Designed for crane inspector/maintenance supervisor professionals, this checklist covers 22 critical inspection points across 6 sections. Recommended frequency: monthly.
Ensures compliance with OSHA 1910.179, ASME B30.2, ANSI/ASME B30.17. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Material Handling Crane Monthly Inspection Checklist cover?
This checklist covers 22 inspection items across 6 sections: Wire Rope & Reeving, Hooks & Load Handling, Brakes & Controls, Limit Switches & Safety Devices, Structural & Mechanical, Inspection Sign-Off. It is designed for material handling operations and compliance.
How often should this checklist be completed?
This checklist should be completed monthly. Each completion takes approximately 45-60 minutes.
Who should use this Material Handling Crane Monthly Inspection Checklist?
This checklist is designed for Crane Inspector/Maintenance Supervisor professionals in the material handling industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.