Forklift Pre-Operation Inspection Checklist [FREE PDF]

Forklift operators and warehouse supervisors use this checklist for daily pre-operation inspections per OSHA 29 CFR 1910.178 powered industrial truck safety standard requirements.

  • Industry: Warehousing & Logistics
  • Frequency: Per Shift
  • Estimated Time: 5-10 minutes
  • Role: Forklift Operator
  • Total Items: 8
  • Compliance: OSHA 29 CFR 1910.178, ANSI/ITSDF B56.1

Visual & Fluid Checks

Conduct walk-around visual inspection and fluid level verification.

  • Are tires in good condition with no excessive wear, cuts, or low pressure?
  • Are forks straight, free of cracks, and heel wear within limits?
  • Are hydraulic, engine oil, and coolant levels within specifications?
  • Visual check notes

Operational Function Test

Test brakes, steering, horn, lights, and hydraulic controls.

  • Do service and parking brakes operate correctly and hold the truck?
  • Is the horn functional and audible?
  • Are headlights, taillights, and warning lights operational?
  • Operational test notes

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Why Use This Forklift Pre-Operation Inspection Checklist [FREE PDF]?

This forklift pre-operation inspection checklist [free pdf] helps warehousing & logistics teams maintain compliance and operational excellence. Designed for forklift operator professionals, this checklist covers 8 critical inspection points across 2 sections. Recommended frequency: per shift.

Ensures compliance with OSHA 29 CFR 1910.178, ANSI/ITSDF B56.1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Forklift Pre-Operation Inspection Checklist [FREE PDF] cover?

This checklist covers 8 inspection items across 2 sections: Visual & Fluid Checks, Operational Function Test. It is designed for warehousing & logistics operations and compliance.

How often should this checklist be completed?

This checklist should be completed per shift. Each completion takes approximately 5-10 minutes.

Who should use this Forklift Pre-Operation Inspection Checklist [FREE PDF]?

This checklist is designed for Forklift Operator professionals in the warehousing & logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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