Pipeline Integrity and Leak Detection Inspection Checklist

This checklist supports pipeline integrity management inspections per PHMSA 49 CFR Part 192 (Natural Gas Pipelines) and 49 CFR Part 195 (Hazardous Liquid Pipelines) regulations, API 1160 Managing System Integrity for Hazardous Liquid Pipelines, and OSHA PSM requirements. Designed for pipeline operators and PHMSA-qualified integrity engineers.

  • Industry: Oil & Gas
  • Frequency: Per inspection event (patrol frequency per PHMSA requirements)
  • Estimated Time: 30-45 minutes
  • Role: Pipeline Integrity Engineer / Operations Inspector
  • Total Items: 21
  • Compliance: PHMSA 49 CFR Part 192 Transportation of Natural Gas, PHMSA 49 CFR Part 195 Transportation of Hazardous Liquids by Pipeline, API 1160 Managing System Integrity for Hazardous Liquid Pipelines, OSHA 29 CFR 1910.119 Process Safety Management

Patrol and Right-of-Way Inspection

Right-of-way patrol for encroachments and surface anomalies.

  • No unauthorized encroachments on pipeline right-of-way?
  • No unauthorized excavation activity near pipeline?
  • No soil subsidence or unusual depressions along right-of-way?
  • Pipeline warning markers present at required intervals and readable?

Above-Grade Facilities

Compressor stations, metering, and valve inspections.

  • Block valves accessible and operating correctly per inspection schedule?
  • Cathodic protection test readings within required potentials (PHMSA CP criteria)?
  • No visible external corrosion at above-grade fittings, risers, or casing vents?
  • Compressor station or regulator station fencing and locks intact?

Leak Detection

Gas and liquid leak detection.

  • No petroleum odor or gas odor detected along right-of-way?
  • No unusual vegetation die-off or discoloration (potential underground leak indicator)?
  • Bar hole or gas detector readings taken at structures or suspected areas?
  • SCADA system pressure trends consistent with no leakage?

High Consequence Area (HCA) Compliance

Enhanced inspection in HCA zones.

  • HCAs along this segment identified and mapped?
  • HCA segment patrolled at required frequency?
  • Emergency response plan current for HCA segments?

Records and Documentation

PHMSA record-keeping compliance.

  • Patrol log completed and retained per PHMSA requirements?
  • Any anomalies or conditions reported to operations center and work orders raised?
  • Anomalies or conditions found

Emergency Equipment

Field emergency response equipment readiness.

  • Emergency shutoff valve locations known and accessible?
  • Emergency notification contact list current in inspector vehicle?
  • Spill response equipment (absorbents, boom, boom) in company vehicle?

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Why Use This Pipeline Integrity and Leak Detection Inspection Checklist?

This pipeline integrity and leak detection inspection checklist helps oil & gas teams maintain compliance and operational excellence. Designed for pipeline integrity engineer / operations inspector professionals, this checklist covers 21 critical inspection points across 6 sections. Recommended frequency: per inspection event (patrol frequency per phmsa requirements).

Ensures compliance with PHMSA 49 CFR Part 192 Transportation of Natural Gas, PHMSA 49 CFR Part 195 Transportation of Hazardous Liquids by Pipeline, API 1160 Managing System Integrity for Hazardous Liquid Pipelines, OSHA 29 CFR 1910.119 Process Safety Management. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What is a Pipeline Integrity and Leak Detection Inspection Checklist?

A Pipeline Integrity and Leak Detection Inspection Checklist is a standardized inspection form used by pipeline integrity engineer / operations inspector to ensure consistent oil & gas operations. It contains 26 inspection points organized into 6 sections. FREE pipeline integrity and leak detection inspection checklist PDF. PHMSA 49 CFR Parts 192 and 195, API 1160, and OSHA compliant template for natural gas and hazardous liquid pipeline operations. Download FREE template now.

How often should I use this oil & gas checklist?

This checklist is designed to be completed per inspection event (patrol frequency per phmsa requirements). Regular use ensures compliance with PHMSA 49 CFR Part 192 Transportation of Natural Gas and PHMSA 49 CFR Part 195 Transportation of Hazardous Liquids by Pipeline and helps identify issues before they become problems.

Can I download this Pipeline Integrity and Leak Detection Inspection Checklist as a PDF?

Yes, you can download this checklist as a FREE PDF for printing or offline use. The checklist includes 26 fields across 6 sections and typically takes 30-45 minutes to complete.

What compliance standards does this checklist cover?

This checklist helps ensure compliance with PHMSA 49 CFR Part 192 Transportation of Natural Gas, PHMSA 49 CFR Part 195 Transportation of Hazardous Liquids by Pipeline, API 1160 Managing System Integrity for Hazardous Liquid Pipelines, OSHA 29 CFR 1910.119 Process Safety Management. Following these standards protects your organization and ensures best practices.

How do I complete this oil & gas inspection checklist?

Begin by completing the header fields for Pipeline Operator Name, Pipeline Segment ID / Milepost, Inspection Date, Inspector Name and PHMSA OQ Qualification, and Pipeline Product. Work through each of the 6 sections, marking items Yes or No as applicable. Add notes for any issues found. The entire process takes approximately 30 to 45 minutes.

What are the key sections in this oil & gas checklist?

This oil & gas checklist is organized into 6 key sections: Patrol and Right-of-Way Inspection, Above-Grade Facilities, Leak Detection, High Consequence Area (HCA) Compliance, Records and Documentation, Emergency Equipment. Each section contains specific inspection points that pipeline integrity engineer / operations inspector must verify. The structured layout ensures nothing is missed during oil & gas inspections and makes the process efficient, typically taking 30-45 minutes to complete.

Who should use this Pipeline Integrity and Leak Detection Inspection Checklist?

This checklist is primarily designed for pipeline integrity engineer / operations inspector working in oil & gas operations. However, it is also valuable for quality assurance teams, safety officers, compliance managers, and supervisors who need to verify that oil & gas standards are being met. Organizations of all sizes can benefit from using this Pipeline Integrity and Leak Detection Inspection Checklist to maintain consistency and accountability.

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