Welding Shop Daily Safety Inspection Checklist

This checklist ensures welding shop operations comply with OSHA 29 CFR 1910.252 Welding, Cutting, and Brazing Standards, NFPA 51B Standard for Fire Prevention During Welding, and ANSI Z49.1 Safety in Welding standards. Designed for welding supervisors and EHS staff.

Industry: Manufacturing / Fabrication
Frequency: Daily
Estimated Time: 15-20 minutes
Role: Welding Supervisor / EHS Coordinator
Total Items: 21
Compliance: OSHA 29 CFR 1910.252 Welding, Cutting, and Brazing, NFPA 51B Fire Prevention During Welding, ANSI Z49.1 Safety in Welding, Cutting, and Allied Processes, OSHA 29 CFR 1910.134 Respiratory Protection

Fire Prevention

Hot work fire prevention and combustible material controls.

Combustible materials removed or covered within 35 feet of welding work?
Fire watch assigned for all hot work in sprinkler areas or near combustibles?
Hot work permit issued for welding outside designated welding area?
Fire extinguisher at each welding station?

Ventilation and Fume Control

Welding fume ventilation and respiratory protection.

Local exhaust ventilation (LEV) operational at each welding station?
Appropriate respiratory protection available and used for materials being welded?
Confined space welding procedures followed (atmosphere testing, standby person)?

Electrical Safety

Welding machine and electrical safety.

Work piece ground clamp secure and clean?
Welding cables and holders free of damage, fraying, or exposed conductors?
No welding performed in wet or damp conditions?
Welding machines turned off when not in use and during electrode changes?

Personal Protective Equipment

Welder PPE compliance.

Welding helmets with correct lens shade for process in use?
Leather welding gloves worn?
Flame-resistant jacket, leathers, or sleeves worn?
Safety boots with no exposed laces or flaps that could catch sparks?

Welding Gas Cylinders

Welding gas cylinder storage and handling.

Gas cylinders secured upright with chain or strap?
Caps on cylinders not in use?
Regulators in good condition with no leaks or damage?

Bystander Protection

Flash and UV protection for non-welders.

Welding screens or curtains protecting bystanders from arc flash?
Bystanders or visitors wearing minimum shade 3 safety glasses?
Safety issues identified and corrective actions

Related Safety Inspections Checklists

Why Use This Welding Shop Daily Safety Inspection Checklist?

This welding shop daily safety inspection checklist helps manufacturing / fabrication teams maintain compliance and operational excellence. Designed for welding supervisor / ehs coordinator professionals, this checklist covers 21 critical inspection points across 6 sections. Recommended frequency: daily.

Ensures compliance with OSHA 29 CFR 1910.252 Welding, Cutting, and Brazing, NFPA 51B Fire Prevention During Welding, ANSI Z49.1 Safety in Welding, Cutting, and Allied Processes, OSHA 29 CFR 1910.134 Respiratory Protection. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Welding Shop Daily Safety Inspection Checklist cover?

This checklist covers 21 inspection items across 6 sections: Fire Prevention, Ventilation and Fume Control, Electrical Safety, Personal Protective Equipment, Welding Gas Cylinders, Bystander Protection. It is designed for manufacturing / fabrication operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily. Each completion takes approximately 15-20 minutes.

Who should use this Welding Shop Daily Safety Inspection Checklist?

This checklist is designed for Welding Supervisor / EHS Coordinator professionals in the manufacturing / fabrication industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.