HSE COSHH Assessment Checklist UK - FREE PDF

COSHH assessment checklist per Health and Safety Executive requirements. Identify hazardous substances, assess exposure risks, and implement control measures as required by COSHH Regulations 2002 (as amended).

  • Industry: Manufacturing
  • Frequency: Annual / When substances change
  • Estimated Time: 45-60 minutes
  • Role: Health & Safety Manager / COSHH Assessor
  • Total Items: 27
  • Compliance: COSHH Regulations 2002, HSE UK, REACH

Substance Identification

Hazardous substance details

  • Safety Data Sheet (SDS) available?
  • Hazard classification identified?
  • Physical form identified (solid, liquid, gas, dust)?
  • Quantity used/stored documented?
  • Frequency of use documented?

Exposure Assessment

Who is exposed and how

  • Workers who may be exposed identified?
  • Routes of exposure identified (inhalation, skin, ingestion)?
  • Duration and frequency of exposure assessed?
  • Workplace Exposure Limit (WEL) identified?
  • Exposure monitoring required/conducted?

Control Measures

Hierarchy of controls

  • Elimination/substitution considered?
  • Engineering controls in place (LEV, enclosure)?
  • Administrative controls implemented?
  • PPE identified and provided?
  • PPE appropriate for hazard?

Health Surveillance

Medical monitoring requirements

  • Health surveillance required?
  • Surveillance programme established?
  • Health records maintained 40 years?

Emergency Procedures

Spill and exposure response

  • Spill procedure documented?
  • First aid measures documented?
  • Emergency equipment available (eyewash, shower)?
  • Safe disposal procedures documented?

Information & Training

Worker awareness

  • Workers trained on hazards and controls?
  • SDS accessible to workers?
  • Next review date set?
  • Overall Risk Level
  • Additional Controls Required

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Why Use This HSE COSHH Assessment Checklist UK?

This hse coshh assessment checklist uk helps manufacturing teams maintain compliance and operational excellence. Designed for health & safety manager / coshh assessor professionals, this checklist covers 27 critical inspection points across 6 sections. Recommended frequency: annual / when substances change.

Ensures compliance with COSHH Regulations 2002, HSE UK, REACH. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the HSE COSHH Assessment Checklist UK cover?

This checklist covers 27 inspection items across 6 sections: Substance Identification, Exposure Assessment, Control Measures, Health Surveillance, Emergency Procedures, Information & Training. It is designed for manufacturing operations and compliance.

How often should this checklist be completed?

This checklist should be completed annual / when substances change. Each completion takes approximately 45-60 minutes.

Who should use this HSE COSHH Assessment Checklist UK?

This checklist is designed for Health & Safety Manager / COSHH Assessor professionals in the manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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