OSHA 1910.178 Forklift Operator Evaluation - FREE PDF
Forklift operator performance evaluation per OSHA 1910.178(l). Evaluate operator competency in vehicle operation, load handling, pedestrian safety, and workplace-specific conditions.
- Industry: Warehouse / Manufacturing / Logistics
- Frequency: Every 3 years / After incidents
- Estimated Time: 30-45 minutes
- Role: Certified Trainer / Safety Manager
- Total Items: 32
- Compliance: OSHA 1910.178, ANSI B56.1
Pre-Operation
Pre-trip inspection skills
- Conducts thorough visual inspection?
- Checks fluid levels properly?
- Inspects tires/wheels?
- Tests horn, lights, backup alarm?
- Tests brakes before operating?
- Inspects mast and forks?
Vehicle Operation
Driving skills assessment
- Follows proper start-up procedure?
- Maintains safe travel speed?
- Keeps forks 4-6 inches above floor?
- Uses horn at intersections/blind spots?
- Makes smooth, controlled turns?
- Looks in direction of travel when reversing?
Load Handling
Material handling competency
- Approaches load squarely?
- Checks load stability before lifting?
- Aware of load capacity limits?
- Tilts mast back before travel?
- Stacks loads safely and squarely?
- Travels in reverse when view obstructed?
Safety Practices
General safety awareness
- Watches for pedestrians?
- Wears seatbelt at all times?
- Parks correctly (forks down, brake set)?
- Handles ramps/inclines properly?
- Checks dock plates and trailer locks?
Evaluation Result
Pass/Fail determination
- Passed written knowledge test?
- Passed practical driving test?
- Overall Result
- Next Evaluation Due
- Comments/Areas for Improvement
Initial Safety Assessment
Preliminary safety and compliance verification
- Work area safe and hazard-free?
- Required PPE available and in good condition?
- Emergency exits clear and marked?
- First aid supplies accessible?
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Why Use This OSHA 1910.178 Forklift Operator Evaluation?
This osha 1910.178 forklift operator evaluation helps warehouse / manufacturing / logistics teams maintain compliance and operational excellence. Designed for certified trainer / safety manager professionals, this checklist covers 32 critical inspection points across 6 sections. Recommended frequency: every 3 years / after incidents.
Ensures compliance with OSHA 1910.178, ANSI B56.1. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the OSHA 1910.178 Forklift Operator Evaluation cover?
This checklist covers 32 inspection items across 6 sections: Pre-Operation, Vehicle Operation, Load Handling, Safety Practices, Evaluation Result, Initial Safety Assessment. It is designed for warehouse / manufacturing / logistics operations and compliance.
How often should this checklist be completed?
This checklist should be completed every 3 years / after incidents. Each completion takes approximately 30-45 minutes.
Who should use this OSHA 1910.178 Forklift Operator Evaluation?
This checklist is designed for Certified Trainer / Safety Manager professionals in the warehouse / manufacturing / logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.