Pallet Jack Daily Inspection Checklist - FREE PDF
Daily pallet jack inspection for manual and electric units. Check wheels, forks, hydraulics, and controls before each shift. Required for warehouse and retail operations.
- Industry: Warehouse / Retail / Manufacturing
- Frequency: Daily / Before each shift
- Estimated Time: 5-10 minutes
- Role: Warehouse Associate / Operator
- Total Items: 30
- Compliance: OSHA 1910.178, ANSI B56.1
General Condition
Visual inspection
- Equipment clean and free of debris?
- No visible damage to frame?
- Capacity and warning labels visible?
- Handle secure and not bent?
Forks & Wheels
Load-bearing components
- Forks straight and not cracked?
- Fork tips not bent or worn?
- Load wheels roll freely?
- Steer wheels roll and swivel freely?
- Wheels free from damage/flat spots?
Hydraulic System
Lift mechanism
- No hydraulic fluid leaks?
- Pump raises forks properly?
- Forks hold position when raised?
- Lowering control functions smoothly?
Electric Components
For powered units only
- Battery adequately charged?
- Battery secured properly?
- Throttle/drive controls function?
- Horn operational?
- Emergency reverse/stop functions?
Inspection Result
Overall status
- Equipment Status
- Defects/Notes
Initial Setup & Documentation
Complete initial documentation and preparation
- Inspector / Assessor Name
- Date
- Location / Area
- Inspection Type
- Previous findings reviewed?
Safety & Compliance Verification
Verify all safety requirements are met
- All safety protocols being followed?
- Emergency exits clear and accessible?
- First aid supplies available and stocked?
- All hazards identified and controlled?
- Required PPE being worn correctly?
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Why Use This Pallet Jack Daily Inspection Checklist?
This pallet jack daily inspection checklist helps warehouse / retail / manufacturing teams maintain compliance and operational excellence. Designed for warehouse associate / operator professionals, this checklist covers 30 critical inspection points across 7 sections. Recommended frequency: daily / before each shift.
Ensures compliance with OSHA 1910.178, ANSI B56.1. Regulatory-aligned for audit readiness and inspection documentation.
Frequently Asked Questions
What does the Pallet Jack Daily Inspection Checklist cover?
This checklist covers 30 inspection items across 7 sections: General Condition, Forks & Wheels, Hydraulic System, Electric Components, Inspection Result, Initial Setup & Documentation, Safety & Compliance Verification. It is designed for warehouse / retail / manufacturing operations and compliance.
How often should this checklist be completed?
This checklist should be completed daily / before each shift. Each completion takes approximately 5-10 minutes.
Who should use this Pallet Jack Daily Inspection Checklist?
This checklist is designed for Warehouse Associate / Operator professionals in the warehouse / retail / manufacturing industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.
Can I download this checklist as a PDF?
Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.