Warehouse Aisle Clearance Audit

Complete this audit to ensure warehouse aisles meet OSHA clearance requirements and maintain safe traffic flow.

  • Industry: Transport & Logistics
  • Frequency: Daily / Weekly
  • Estimated Time: 25-35 minutes
  • Role: Safety Officer / Supervisor
  • Total Items: 31
  • Compliance: OSHA 1910.176, OSHA 1910.178, NFPA 1

Aisle Width & Clearance

Verify minimum aisle width requirements.

  • Main aisles meet minimum width (8-12 ft)?
  • Cross aisles meet minimum width?
  • No product encroaching into aisles?
  • Adequate clearance for forklift turning?
  • Photo of aisle condition

Floor Markings & Signage

Check floor markings and safety signage.

  • Aisle lines clearly visible?
  • Pedestrian walkways marked?
  • Intersection/crossing markings in place?
  • Stop signs at blind corners?
  • Speed limit signs posted?
  • Emergency exit routes clearly marked?

Obstruction Check

Identify and document any obstructions.

  • No pallets blocking aisles?
  • No equipment blocking aisles?
  • No trash or debris in aisles?
  • No spills or wet floors?
  • Electrical cords secured/not crossing aisles?
  • Photo of any obstruction

Fire Safety Access

Verify fire safety access requirements.

  • Fire exits unobstructed?
  • Fire extinguisher access clear (36 inch)?
  • 18 inch clearance below sprinklers?
  • Electrical panels accessible (36 inch)?

Initial Setup & Documentation

Complete initial documentation and preparation

  • Inspector / Assessor Name
  • Date
  • Location / Area
  • Inspection Type
  • Previous findings reviewed?

Safety & Compliance Verification

Verify all safety requirements are met

  • All safety protocols being followed?
  • Emergency exits clear and accessible?
  • First aid supplies available and stocked?
  • All hazards identified and controlled?
  • Required PPE being worn correctly?

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Why Use This Warehouse Aisle Clearance Audit?

This warehouse aisle clearance audit helps transport & logistics teams maintain compliance and operational excellence. Designed for safety officer / supervisor professionals, this checklist covers 31 critical inspection points across 6 sections. Recommended frequency: daily / weekly.

Ensures compliance with OSHA 1910.176, OSHA 1910.178, NFPA 1. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Warehouse Aisle Clearance Audit cover?

This checklist covers 31 inspection items across 6 sections: Aisle Width & Clearance, Floor Markings & Signage, Obstruction Check, Fire Safety Access, Initial Setup & Documentation, Safety & Compliance Verification. It is designed for transport & logistics operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily / weekly. Each completion takes approximately 25-35 minutes.

Who should use this Warehouse Aisle Clearance Audit?

This checklist is designed for Safety Officer / Supervisor professionals in the transport & logistics industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.

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