Automotive Vehicle Lift Inspection Checklist

This vehicle lift inspection checklist ensures automotive lifts are maintained in safe operating condition per ANSI/ALI ALOIM (Automotive Lift Institute Operations, Inspection, Maintenance) standards and OSHA General Duty Clause requirements. Vehicle lift failures cause serious injuries and fatalities. Perform this inspection daily before first use and comprehensive inspection monthly. All lifts must be inspected annually by a qualified lift inspector.

Industry: Automotive Service
Frequency: Daily / Monthly Comprehensive
Estimated Time: 15-20 minutes
Role: Shop Owner / Service Manager / ASE-Certified Technician
Total Items: 28
Compliance: ANSI/ALI ALOIM (Automotive Lift Operations, Inspection & Maintenance), OSHA 29 CFR 1910.217 (Mechanical Power Presses - equipment safety), OSHA General Duty Clause Section 5(a)(1), ALI Lifting It Right Safety Manual, UL 201 Garage Equipment Standard

Mechanical Safety Locks & Latches

Safety lock systems are the most critical lift safety component. They prevent catastrophic drop if hydraulic system fails. Must be verified functional before every use.

Mechanical safety locks engage positively at each lift height increment?
Safety locks release smoothly and lift lowers in controlled manner?
Safety lock bar/pawl mechanism intact with no bent, broken, or missing components?
Anti-sway protection functional on 2-post lifts (equalizer cables or synchronization)?
Arm restraints (swivel locks) functional and holding arms in position?

Hydraulic System Integrity

Inspect hydraulic cylinders, hoses, and fluid level for leaks and proper operation.

No hydraulic fluid leaks at cylinders, hoses, fittings, or pump unit?
Hydraulic fluid level correct in reservoir?
Lift raises and lowers at normal speed without hesitation or unusual noise?
Loaded lift holds position for 5 minutes with no visible drift or settling?
All hydraulic hoses free of cracks, abrasion, and properly clipped away from hot components?

Structural & Column Condition

Inspect lift structural components for damage, corrosion, and proper mounting.

Lift columns properly anchored to floor - no movement when force applied?
Columns free of dents, cracks, or physical damage?
Carriage slides/roller guides clean, lubricated, and moving freely?
Lift arms free of cracks, bends, or damage at pivot points and tube joints?
Rubber arm pads in good condition and correct pad specified for this vehicle?

Electrical & Cable Systems

Inspect electrical controls, safety features, and cables or chains for proper function.

Up and down control buttons function correctly and return to neutral?
Emergency stop button halts all lift movement immediately?
Overhead safety bar/shutoff activates and stops lift when contacted?
Equalization cables (4-post) or drive chains intact, adjusted, and lubricated?
Electrical cords and connections intact with no exposed wiring or damage?

Compliance & Documentation

Verify lift certification, capacity markings, and inspection records are current.

Lift capacity rating plate present, legible, and load does not exceed rating?
Lift has current ALI/ETL certification (ETL label visible on lift)?
Annual professional inspection current (within 12 months)?
Daily inspection log maintained with all defects documented?
All technicians using this lift completed manufacturer-provided operational training?
Out-of-service tag/lock applied to lift if defects found that prevent safe use?
Lift manufacturer's operation and maintenance manual available in shop?
Post-service or post-repair load test performed (lift loaded to rated capacity and held 5 min)?

Related Automotive Checklists

Why Use This Automotive Vehicle Lift Inspection Checklist?

This automotive vehicle lift inspection checklist helps automotive service teams maintain compliance and operational excellence. Designed for shop owner / service manager / ase-certified technician professionals, this checklist covers 28 critical inspection points across 5 sections. Recommended frequency: daily / monthly comprehensive.

Ensures compliance with ANSI/ALI ALOIM (Automotive Lift Operations, Inspection & Maintenance), OSHA 29 CFR 1910.217 (Mechanical Power Presses - equipment safety), OSHA General Duty Clause Section 5(a)(1), ALI Lifting It Right Safety Manual, UL 201 Garage Equipment Standard, UK LOLER 1998 (Lifting Operations & Lifting Equipment Regulations), Australia AS 4991 Lifting Devices Standards. Regulatory-aligned for audit readiness and inspection documentation.

Frequently Asked Questions

What does the Automotive Vehicle Lift Inspection Checklist cover?

This checklist covers 28 inspection items across 5 sections: Mechanical Safety Locks & Latches, Hydraulic System Integrity, Structural & Column Condition, Electrical & Cable Systems, Compliance & Documentation. It is designed for automotive service operations and compliance.

How often should this checklist be completed?

This checklist should be completed daily / monthly comprehensive. Each completion takes approximately 15-20 minutes.

Who should use this Automotive Vehicle Lift Inspection Checklist?

This checklist is designed for Shop Owner / Service Manager / ASE-Certified Technician professionals in the automotive service industry. It can be used for self-assessments, team audits, and regulatory compliance documentation.

Can I download this checklist as a PDF?

Yes, this checklist is available as a free PDF download. You can also use it digitally in the POPProbe mobile app for real-time data capture, photo documentation, and automatic reporting.